1996 TOYOTA RAV4 torque

BO487−01
N11413
BO2455
Panel
Cover Cotton Tape
N11427
N11556
N11463
BO−22
− BODYBACK DOOR
1996 RAV4 (RM447U)
DISASSEMBLY
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE BACK DOOR UPPER COVER
2. REMOVE BACK DOOR TRIM BOARD
3. REMOVE SERVICE HOLE COVER
HINT:
At the time of reassembly, bring out the links through the service
hole cover.
4. REMOVE BACK SPARE TIRE BRACKET
5. REMOVE REAR WIPER ARM
6. REMOVE WIPER MOTOR
7. REMOVE DOOR LOCK ASSEMBLY
(a) Remove the 4 plug hole covers and 3 screws.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
HINT:
Apply adhesive to the 3 screws.
Part No. 08833−00070, THREE BOND 1324 or equiva-
lent.
Apply MP grease to the sliding surface of the door lock
control.
(b) Disconnect the connector.
(c) Disconnect the 2 links.
8. REMOVE BACK DOOR OUTSIDE HANDLE
(a) Remove the 4 plug hole covers.
(b) Remove the 4 screws, door lock and back door outside
handle.

BO103−02
N11422
N11428
BO−24
− BODYBACK DOOR
1996 RAV4 (RM447U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD / REARWARD AND
VERTICAL DIRECTIONS
Adjust the door by slightly loosening the hinge nuts on the body
side.
Torque: 27 N·m (270 kgf·cm, 19 ft·lbf)
2. ADJUST DOOR LOCK STRIKER
(a) Loosen the striker mounting screws.
(b) Using a plastic hammer, tap the striker to adjust it.

BO105−01
H03762
Cowl Top Ventilator Louver
Wiper Arm
Wiper Arm
Cover
Wiper Motor Wiper Motor Link Wiper ArmWiper Arm Cover
20 (200, 15)20 (200, 15)
N·m (kgf·cm, ft·lbf) : Specified torque
5.4 (55, 48 in.·lbf)
5.4 (55, 48 in.·lbf)
BO−26
− BODYFRONT WIPER AND WASHER
1996 RAV4 (RM447U)
FRONT WIPER AND WASHER
COMPONENTS

BO109−01
N11511
A
B BO−30
− BODYFRONT WIPER AND WASHER
1996 RAV4 (RM447U)
INSTALLATION
1. INSTALL WIPER LINK
Install the wiper link through the service hole, then torque the
6 bolts.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
2. INSTALL WIPER MOTOR
(a) Connect the wiper motor to the wiper link.
(b) Torque the 4 bolts.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(c) Connect the connector.
3. INSTALL COWL TOP VENTILATOR LOUVER
4. INSTALL WIPER ARMS
(a) Install the wiper arms and operate the wipers once and
turn the wiper switch OFF.
(b) Adjust the installation positions of the wiper arms to the
positions, as shown.
AApprox. 25 mm (0.98 in.)
BApprox. 25 mm (0.98 in.)
(c) Tighten the nut.
Torque: 20 N·m (200 kgf·cm, 15 ft·lbf)

BO10A−01
H03763
Back Door
Upper Cover
Back Door Trim Board
Service Hole Cover
Wiper Arm
Grommet Wiper Motor
N·m (kgf·cm, ft·lbf) : Specified torque
5.4 (55, 48 in.·lbf)
− BODYREAR WIPER AND WASHER
BO−31
1996 RAV4 (RM447U)
REAR WIPER AND WASHER
COMPONENTS

BO10D−01
N11513
A
B BO−34
− BODYREAR WIPER AND WASHER
1996 RAV4 (RM447U)
INSTALLATION
1. INSTALL REAR WIPER MOTOR ASSEMBLY
(a) Install the wiper motor assembly.
(b) Torque the 3 bolts.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(c) Connect the connector.
2. INSTALL SERVICE HOLE COVER
3. INSTALL BACK DOOR TRIM BOARD
4. INSTALL BACK DOOR UPPER COVER
5. INSTALL REAR WIPER ARM
(a) Install the nut.
Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)
(b) Install the wiper arm and operate the wiper once and turn
the wiper switch OFF.
(c) Adjust the installation position of the wiper arm to the posi-
tion, as shown.
AApprox. 6.2 mm (0.24 in.)
BApprox. 184 mm (7.24 in.)

BO10N−01
H03769
Windshield Dam
 Stopper
Sun Visor
Holder
Inner Rear
View Mirror Cover
Sun Visor
Inner Rear
View Mirror
Personal Light
Personal Light Cover
Front Pillar Garnish
Hood to Cowl Top Seal
Wiper Arm
Cowl Top Vent ilat or
Louver Arm Cover
N·m (kgf·cm, ft·lbf) : Specified torque
 Non−reusable part  Windshield Moulding
20 (200, 15)
20 (200, 15)
Arm Cover
Wiper Arm
Holder
Front Pillar Garnish
− BODYWINDSHIELD
BO−39
1996 RAV4 (RM447U)
WINDSHIELD
COMPONENTS

BO48D−01
H02975: 4 Clips
H02976
: 9 Clips BO−46
− BODYQUARTER WINDOW GLASS (3−Door)
1996 RAV4 (RM447U)
REMOVAL
HINT:
Tape the screwdriver tip before using to pry parts.
1. REMOVE REAR SEAT
2. REMOVE FRONT DOOR SCUFF PLATE
3. REMOVE REAR FLOOR FINISH PLATE
4. REMOVE FRONT SEAT OUTER BELT SHOULDER AN-
CHOR BOLT
5. REMOVE QUARTER TRIM
(a) Remove the rear seat outer belt floor anchor bolt.
Torque: 43 N·m (440 kgf·cm, 32 ft·lbf)
(b) Remove the 4 screws.
(c) Using a screwdriver, remove the quarter trim.
6. REMOVE ROOF SIDE INNER GARNISH
(a) Remove the rear seat belt shoulder anchor bolt.
(b) Remove the 3 clips and roof side inner garnish.
7. REMOVE FRONT PILLAR GARNISH
Using a screwdriver, remove the front pillar garnish.
8. REMOVE QUARTER WINDOW GLASS
Remove the 2 nuts and quarter window glass.
9. REMOVE QUARTER WINDOW LOCK
Remove the bolt, 2 screws and quarter window glass.
10. REMOVE HINGE