Page 1676 of 2543

(c) Using a brass bar and hammer, stake the washer.
NOTICE: Avoid any impact to the rack.
16. INS TALL RH AND LH RACK BO O TS , CLAMP S AND
CLIPS
(a) Ensure that the steering rack hole is not clogged with grease.
HINT: If the hole is clogged, the pressure inside the boot will
change after it is assembled and the steering wheel turned.
(b) Install the boot.
NOTICE: Be careful not to damage or twist the boot.
(c) Install the clamp and clip to the boot.
HINT: When the rack guide spring cap is towards you, install
the clip and clamp in the positions shown in the illustration.
17. INSTALL TIE ROD ENDS
(a) Screw the lock nut and tie rod end onto the rack end until the
matchmarks are aligned.
(b) After adjusting toe±in, torque the nut.
Torque: 56 NVm (570 kgfVcm, 41 ftVlbf)
18. INSTALL TURN PRESSURE TUBES
(a) Install 2 new union seats.
(b) Using SST, install the 2 tubes.
SST 09633±00020
Torque: 24 NVm (243 kgfVcm, 17 ftVlbf)
HINT: Use a torque wrench with a fulcrum length of 300 mm
(11.81 in.)
(c) Torque the 2 union bolts over 4 new gaskets.
Torque: 34 NVm (350 kgfVcm, 25 ftVlbf)
POWER STEERING GEAR
INSTALLATION
1. INSTALL POWER STEERING GEAR ASSEMBLY
(a) Temporarily install the 2 bolts and nuts.
(b) After installing the rack housing bracket and grommet, torque
the 2 bolts and nuts.
Torque: 75 NVm (770 kgfVcm, 55 ftVlbf)
± STEERINGPOWER STEERING GEARSR±45
Page 1677 of 2543
2. INSTALL RACK HOUSING BRACKET AND GROMMET
Torque the 2 bolts and nuts.
Torque: 75 NVm (770 kgfVcm, 55 ftVlbf)
3. CONNECT PPS SOLENOID CONNECTOR
4. CONNECT PRESSURE FEED TUBE
Torque the union bolt over a new gasket.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
5. CONNECT RETURN TUBE
Torque the union bolt over 2 new gaskets.
Torque: 49 NVm (500 kgfVcm, 36 ftVlbf)
6. CONNECT RH AND LH TIE ROD ENDS
(See page SA±17)
7. CONNECT INTERMEDIATE SHAFT
(See page SR±21)
8. INSTALL FR SUSPENSION MEMBER PROTECTOR
Torque the 4 bolts.
9. INSTALL ENGINE UNDER COVER
Install the 10 screws.
10. BLEED POWER STEERING SYSTEM
(See page SR±9)
11. CHECK FRONT WHEEL ALIGNMENT
(See page SA±4) SR±46
± STEERINGPOWER STEERING GEAR
Page 1682 of 2543

SERVICE SPECIFICATIONS
SERVICE DATA
Steering wheel freeplay Maximum 30 mm (1.18 in.)
STEERING COLUMN
Pawl stopper Mark
1 or A 12.68±12.74 mm (0.4992±0.5016 in.)
2 or B 12.61±12.67 mm (0.4965±0.4988 in.)
3 or C 12.54±12.60 mm (0.4937±0.4961 in.)
4 or D 12.47±12.53 mm (0.4909±0.4933 in.) 5 or E 12.40±12.46 mm (0.4882±0.4906 in.) 6 or F 12.33±12.39 mm (0.4854±0.4878 in.)
7 or G
12.26±12.32 mm (0.4827±0.4850 in.)
PS ON±VEHICLE INSPECTION
Maximum rise of oil level Below 5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum 7,845 kPa (80 kgf/cm2, 1,140 psi)
Steering effort at idle speed Maximum 0.4 NVm (3.6 kgfVcm, 3.1 in.Vlbf)
PS VANE PUMP
Rotor shaft bushing oil clearance STD 0.03±0.05 mm (0.0012±0.0020 in.)
Rotor shaft bushing oil clearance Maximum 0.07 mm (0.0028 in.)
Vane plate to rotor groove clearance Maximum 0.03 mm (0.0012 in.) Vane plate height Minimum 8.6 mm (0.339 in.) Vane plate thickness Minimum 1.40 mm (0.0551 in.)
Vane plate length Minimum
14.99 mm (0.5902 in.)
Vane plate length Rotor and cam ring mark
NONE 14.999±15.001 mm (0.59051±0.59059 in.)
1 14.997±14.999 mm (0.59043±0.59051 in.)
2 14.995±14.997 mm (0.59035±0.59043 in.)
3 14.993±14.995 mm (0.59027±0.59035 in.)
4 14.991±14.993 mm (0.59020±0.59027 in.)
Flow control spring length Minimum 33 mm (1.30 in.)
Pump rotating torque 0.2 NVm (2.5 kgfVcm, 2.2 in.Vlbf) or less PS GEAR HOUSING
Steering rack runout Maximum 0.30 mm (0.0118 in.)
Total preload
1.0±1.9 NVm (10±20 kgfVcm, 8.7±17.4 in.Vlbf)
Solenoid valve resistance 6±11
± STEERINGSERVICE SPECIFICATIONSSR±51
Page 1683 of 2543

TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
STEERING COLUMN
Steering wheel set nut 35 360 26 Steering wheel pad set screw 7.1 72 62 in.Vlbf Column assembly set nut 25 260 19
Intermediate shaft x Sliding yoke
35
360
26
Tilt memory bolt x Square nut
6.4
65
56 in.Vlbf
Tilt lever assembly set screw 4.7 48 42 in.Vlbf
Tilt pawl set nut 5.9 60 52 in.Vlbf
Tilt lever retainer set nut 15 150 11
Tilt memory bolt set nut 5.9 60 52 in.Vlbf
Turn signal bracket set bolt 8.8 90 78 in.Vlbf
Sliding yoke 35 360 26
Compression set screw 6.4 65 56 in.Vlbf PS VANE PUMP
PS vane pump set bolt 58 590 42
Union bolt
49
500
36
Vane pump pulley set nut 43 440 32
Front housing x Rear housing 17 170 12
Pressure port union 83 850 61
Oil reservoir set bolt (2JZ±GE) Front side bolt 13 130 9
Rear side bolts 17 170 12
Suction port union set bolt (2JZ±GTE) 13 130 9
PS GEAR HOUSING
Tie rod end x Steering knuckle 49 500 36 Control valve shaft x Intermediate shaft 35 360 26 Pressure feed and return tube set union bolts 49 500 36
Gear housing set bolt and nut
75
770
55
Pressure control valve assembly x Control valve housing 18 185 13
Control valve housing set bolt 18 185 13
Self±locking nut 39 400 29
Rack housing cap 69 700 501
Rack guide spring cap lock nut 56 567 41
Rack end 90 914 66
Tie rod end lock nut 56 570 41 Turn pressure tube union nut 24 243 17 Turn pressure tube union bolt 34 350 25
SR±52± STEERINGSERVICE SPECIFICATIONS
Page 1692 of 2543
PREPARATION
SST (SPECIAL SERVICE TOOLS)
SRS Airbag Deployment Tool
Diagnosis Check Wire
Puller C SetSteering wheel
RECOMMENDED TOOLS
Torx Socket T30
Torx Socket T40
TOYOTA Electrical Tester Set
Steering wheel pad
Center airbag sensor assembly
EQUIPMENT
Torque wrench
Bolt: Length: 35 mm (1.38 in.) Pitch: 1.0 mm (0.039 in.)
Diam.: 6.0 mm (0.236 in.)
Airbag disposal
Tire Width: 185 mm (7.28 in.) Inner diam.: 360mm (14.17 in.)
Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)
Airbag disposal
Vinyl bag
Airbag disposal
± SUPPLEMENTAL RESTRAINT SYSTEMPREPARATIONRS±9
Page 1785 of 2543
SERVICE SPECIFICATIONS
SERVICE DATA
FRONT AIRBAG SENSOR
S ± A 755±885
S ± S 1 M or Higher
S ± A Less than 1
TORQUE SPECIFICATIONS
Part tightened
NVm
kgfVcm
ftVlbf
Steering wheel
35
360
26
Steering wheel pad 7.1 72 62 in.Vlbf
Front passenger airbag assembly x Instrument panel reinforcement 21 210 15
Front passenger airbag assembly x Instrument panel 8.8 90 78 in.Vlbf
Front airbag sensor
29
300
22
Airbag sensor assembly 21 210 15
RS±102± SUPPLEMENTAL RESTRAINT SYSTEMSERVICE SPECIFICATIONS
Page 1790 of 2543

5. ADJUST CAMBER AND CASTER
(a) Remove the engine under cover.
(b) Remove the nut, 2 bolts and front lower arm bracket stay.
(c) Loosen the front and/or rear adjusting cam nuts.
(d) Adjust the camber and caster by front and/or rear adjusting
cams. (See adjustment chart)
Specifications
2JZ±GE 2JZ±GTE
Camber
Left±right error ±0°20' + 30'
30' or less ±0°30' + 30'
30' or less
Caster
Left±right error
3°20' + 30'
30' or less
3°30' + 30'
30' or less
(e) Torque the front and/or rear adjusting cam nuts.
Torque: 226 NVm (2,300 kgfVcm, 166 ftVlbf)
(f) Install the front lower arm bracket stay.
Torque:
Nut: 43 NVm (440 kgfVcm, 32 ftVlbf)
Bolt: 59 NVm (600 kgfVcm, 43 ftVlbf)
(g) Install the engine under cover.
6. ADJUST TOE±IN
(a) Remove the boot clamps.
(b) Loosen the tie rod end lock nuts.
(c) Turn the left and right tie rod ends an amount to adjust the
toe±in.
Toe±in (total):
A+ B: 0° + 0.1°
C±D: 0 + 1 mm (0 + 0.04 in.)
HINT: Ensure that the lengths of the left and right tie rods are
the same.
Tie rod end length left±right error:
Less than 1.5 mm (0.059 in.)
(d) Tighten the tie rod end lock nut.
Torque: 56 NVm (570 kgfVcm, 41 ftVlbf)
(e) Place the boot on the seat and clip it.
HINT: Ensure that the boots are not twisted.
± SUSPENSION AND AXLEWHEEL ALIGNMENTSA±5
Page 1795 of 2543
(c) Remove the bolt and disconnect the parking brake cable
bracket.
(d) Loosen and adjust the No.1 and/or No.2 cams.
(e) Adjust camber and toe±in by turning the No.1 and / or No.2
cams.
(See adjustment chart)
(f) Torque the No.1 and/or No.2 cam nuts.
Torque: 184 NVm (1,880 kgfVcm, 134 ftVlbf)
(g) Connect the parking brake cable bracket with the bolt. SA±10
± SUSPENSION AND AXLEWHEEL ALIGNMENT