Page 1438 of 2543

ENGINE & TRANSMISSION ASSEMBLY
1. A/T:
CHECK TORQUE CONVERTER CLUTCH INSTALLATION
Using calipers and straight edge, measure from the installed
surface of the torque converter clutch to the front surface of
the transmission.
Correct distance:
Less than 0.1 mm (0.004 in.)
If the distance is not as specified, check for an improper
installation.
2. 2JZ±GE M/T:
INSTALL CLUTCH DISC AND COVER
(a) Insert SST in the clutch disc, and then set them and the cover
in position.
SST 09301±00110
(b)  Align the matchmarks on the clutch cover and flywheel.
(c)  Tighten the bolts evenly and gradually while pushing SST.
Make several passes around the cover until it is snug.
SST 09301±00110
(d)  Torque the bolts on the clutch cover in the order shown.
Torque: 19 NVm (195 kgfVcm, 14 ftVlbf)
3.  ASSEMBLE ENGINE AND TRANSMISSION
(a) M/T:
Align the input spline with the clutch disc and install the trans-
mission to the engine.
(b) Align the 2 knock pins on the cylinder block with the pin holes
of the clutch housing.
(c)  Install the transmission with the 6 bolts.
Torque:
14 mm head
39 NVm (400 kgfVcm, 29 ftVlbf)
17 mm head
72 NVm (730 kgfVcm, 43 ftVlbf)
EG±124± ENGINEENGINE MECHANICAL 
     
        
        Page 1453 of 2543

 Connecting rod cap X Connecting rod                              1st
2nd 29
Turn 905 300 22
 
Oil nozzle X Crankshaft (2JZ±GTE)
 
8.8
 
90
 
78 in.Vlbf Rear oil seal retainer X Cylinder block 5.9 60 52 in.Vlbf Crankshaft position sensor X Cylinder block (2JZ±GTE) 8.8 90 78 in.Vlbf Engine mounting bracket X Cylinder block 58 590 43 Engine coolant drain plug X Cylinder block 29 300 22 Union for oil cooler X Cylinder block (2JZ±GTE) 39 400 29
 Knock sensor X Cylinder block 44 450 33
 Oil pressure switch X Cylinder block 14 150 11
 Fuel pipe support X Cylinder block 14 145 10
 Oil filter bracket X Cylinder block 88 900 65
 No.2 water bypass pipe X Water pump 21 210 15
 No.2 water bypass pipe X Cylinder block 21 210 15
 Flywheel X Crankshaft (M/T)                                            1st
2nd 49
Turn 905 500 36
 Drive plate X Crankshaft (A/T) 83 850 61 Clutch cover X Flywheel (M/T) 19 195 14 
 Cylinder block X Transmission                           14 mm head
17 mm head 
 39
72 
 400
730 
 29
43
 Clutch service hole cover X Clutch housing (2JZ±GTE M/T) 12 120 9
 Drive plate X Torque converter clutch (A/T) 33 340 25
 Oil cooler tube X Union for transmission (A/T) 34 350 25
 Rear support member X Body 25 260 19
 Rear support member X Engine rear mounting insulator 13 135 10
 Front suspension crossmember X Engine mounting insulator 59 600 43
 Transmission shift lever X Shift lever retainer (M/T) 19 195 14
 Transmission control rod X Shift lever (A/T) 13 130 9
Clutch release cylinder X Transmission (M/T)131309 
Clutch line tube X No.1 oil pan
 
37
 
380
 
27 Ground strap X Transmission (M/T) 37 380 27 Fuel inlet hose X Fuel pipe support 29 300 22 
 A/C compressor X Cylinder block                        for stud bolt
for bolt and nut 
 26
52 
 265
530 
 19
38
 PS pump front bracket X Cylinder block (2JZ±GE) 58 590 43
 PS pump front bracket X Oil pump (2JZ±GE) 52 530 38
 PS pump housing X PS pump bracket 58 590 43
 PS pump bracket X A/C compressor 58 590 43
 PS pump bracket X Cylinder block 39 400 29
 PS pump rear stay X PS pump bracket 39 400 29
 PS pump rear stay X Intake manifold stay (2JZ±GE) 39 400 29
 Rear center floor crossmember brace X Body (2JZ±GTE) 28 290 21
No.2 front exhaust pipe X Exhaust manifold6263046 No.2 front exhaust pipe X Front exhaust pipe 58 590 43 Pipe support bracket X Transmission 43 440 32 Front exhaust pipe X Center exhaust pipe 58 590 43 Center exhaust pipe X Tailpipe 19 195 14 
 
Sub heated oxygen sensor
      x Front exhaust pipe (2JZ±GE (California), 2JZ±GTE) 
 
20 
 
200 
 
14
± ENGINEENGINE MECHANICALEG±139 
     
        
        Page 1489 of 2543
(g)  Install the retainer clamp.
(h)  Connect  the connector and hoses to the fuel pump bracket:
wFuel pump connector
wFuel outlet hose
Connect  the outlet hose with 2 new gaskets and the union
bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
wFuel return hose
wFuel breather hose
2.  REMOVE SERVICE HOLE COVER
3. REMOVE SPARE WHEEL
4.  REMOVE SPARE WHEEL COVER
5.  TAKE OUT FLOOR CARPET
6.  CHECK FOR FUEL LEAKS
(See item 5 in fuel system in precaution)
± ENGINESFI SYSTEM (2JZ±GE)EG±199 
     
        
        Page 1560 of 2543
(e)  Temporarily install the retainer.
(f)  Using SST, tighten the retainer until the arrow mark on
retainer is within the lines on the fuel tank.
SST 09808±14010
(g) Check that the arrow marks of the fuel pump bracket and fuel
tank are aligned.
(h)  Install the retainer clamp.
(i)  Connect  the connector and hoses to the fuel pump bracket:
wFuel pump connector
wFuel outlet hose
Connect  the outlet hose with 2 new gaskets and the union
bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
wFuel return hose
wFuel breather hose
2.  INSTALL SERVICE HOLE COVER
3. INSTALL SPARE WHEEL
4.  INSTALL SPARE WHEEL COVER
5.  INSTALL FLOOR CARPET
6.  CHECK FOR FUEL LEAKS
(See item 5 in fuel system in precaution) EG±270
± ENGINESFI SYSTEM (2JZ±GTE) 
     
        
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(09957±04010)
09950±40010
(09958±04010)
09950±50010
(09951±05010)
(09952±05010)
(09953±05020)
(09954±05020)
09960±10010
Puller B Set
Attachment
Holder
Puller C Set
Slide Arm
Hanger 150
Center Bolt 150
Variable Pin Wrench Set
Claw No.2
Vane pump pulley
Main shaft assembly
Main shaft assembly
RECOMMENDED TOOLS
Total preload
Steering wheel pad
Compression spring
Snap Ring No.1 Expander
TOYOTA Electrical Tester Set
Torx Socket T30
Torque Wrench (30 kgfcm)09025±00010
09042±00010
09082±00050
09905±00012
± STEERINGPREPARATIONSR±5 
     
        
        Page 1642 of 2543

5. CHECK FLUID PRESSURE READING WITH VALVE
OPENED
(a)  With the engine idling, open the valve fully.
(b)  Measure the fluid pressure at engine speeds of 1,000 rpm
and 3,000 rpm.
 
 
 
 Fluid pressure        kPa (kgf/cm2, psi)
 Difference 490 (5, 71) or less
NOTICE: Do not turn the steering wheel.
6.  CHECK FLUID PRESSURE READING WITH STEERING
WHEEL TURNED TO FULL LOCK
With the engine idling and valve fully opened, turn the wheel
to full lock.
             Fluid pressure            kPa (kgf/cm2, psi) 
 Minimum
 
 7,355 (75, 1,067)
NOTICE:
wDo not maintain lock position for more than 10
seconds.
wDo not let the fluid temperature become too high.
7.  DISCONNECT OIL PRESSURE GAUGE
(a)  Disconnect the pressure gauge.
(b)  Connect the pressure feed tube.
(See page SR±32)
8.  BLEED POWER STEERING SYSTEM
(See page SR±9)
STEERING EFFORT MEASUREMENT
1.  CENTER STEERING WHEEL
2.  MEASURE STEERING EFFORT
(a)  Remove the steering wheel pad.
(See page SR±14)
(b)  Start the engine and run it at idle.
(c)  Measure the steering effort in both directions.
Maximum steering effort:
6.9 NVm (70 kgfVcm, 61 in.Vlbf)
If steering effort is excessive, repair the power steering unit.
HINT: Be sure to consider the tire type, pressure and contact
surface before making your diagnosis.
(d)  Tighten the steering wheel set nut.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(e)  Install the steering wheel pad.
(See page SR±22)
± STEERINGON±VEHICLE INSPECTIONSR±11 
     
        
        Page 1652 of 2543

STEERING COLUMN INSTALLATION
1.  INSTALL STEERING COLUMN ASSEMBLY
(a)  Torque the 4 column assembly set nuts.
Torque: 25 NVm (260 kgfVcm, 19 ftVlbf)
(b)  Install the brake pedal return spring.
(c)  Align the matchmarks on the intermediate shaft and control
valve shaft.
(d)  Torque the bolt A.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(e)  Torque the bolt B.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
2. INSTALL COMBINATION SWITCH
(a)  Tighten the 4 screws.
(b)  Connect the 4 connectors and airbag connector.
3.  INSTALL THESE PARTS:
(See page BO±45)
(a)  Register No.2 duct
(b)  Finish panel lower LH
(c)  Finish panel lower
(d)  Cluster finish panel center
(e)  Cluster finish panel LH
(f)  Cluster finish panel RH
(g)  Cluster finish panel
(h)  Console panel upper
4.  INSTALL UPPER AND LOWER COLUMN COVER
Tighten the 5 screws.
5.  CENTER SPIRAL CABLE
(a)  Check that the front wheels are facing straight ahead.
(b)  Turn the spiral cable counterclockwise by hand until it
becomes harder to turn the cable.
(c)  Then rotate the spiral cable clockwise about 3 turns to align
the red mark.
HINT: The spiral cable will rotate about 3 turns to either left
or right of the center.
6.  INSTALL STEERING WHEEL
(a)  Align the matchmarks on the wheel and main shaft.
(b)  Torque the wheel set nut.
Torque: 35 NVm (360 kgfVcm, 26 ftVlbf)
(c)  Connect the connector.
± STEERINGTILT STEERING COLUMNSR±21 
     
        
        Page 1653 of 2543
7.  INSTALL STEERING WHEEL PAD
(a)  Connect the airbag connector.
(b) Install the pad after confirming that the circumference groove
of the torx screw is caught on the screw case.
(c)  Using a torx socket wrench, torque the 2 screws.
Torque: 7.1 NVm (72 kgfVcm, 62 inVlbf)
NOTICE:
wMake sure the pad is installed to the specified torque.
wIf the pad has been dropped, or there are cracks, dents or
other defects in the case or connector, replace the pad
with a new one.
wWhen installing the pad, take care that the wiring does
not interfere with other parts and is not pinched between
other parts.
8.  CHECK STEERING WHEEL CENTER POINT SR±22
± STEERINGTILT STEERING COLUMN