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A340E(Others) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
AT-85
3. REMOVE REAR PLANETARY GEAR FROM REAR
PLANETARY RING GEAR
4. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the planetary gear and turn the one-way clutch inner
race. Check that the one-way clutch inner race must be
able to turn freely counterclockwise and locks clockwise.
5. REMOVE NO.2 ONE-WAY CLUTCH
(a) Remove the one-way clutch inner race from the rear
planetary gear.
(b) Remove the snap ring with a screwdriver.
(c) Remove the No.2 one-way clutch with retainers from the
planetary gear.
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A340E(Others) AUTOMATIC TRANSMISSIONREAR PLANETARY GEAR -
AT-87
If the clearance is greater than the maximum, replace the
planetary gear assembly.
REAR PLANETARY GEAR, NO.2 ONE-WAY
CLUTCH AND OUTPUT SHAFT ASSEMBLY
1. INSTALL RING GEAR FLANGE
(a) Install the ring gear flange.
(b) Using a screwdriver, install the snap ring.
2. INSTALL RACES AND BEARING
Coat the races and bearing with petroleum jelly, and
install them onto the rear planetary ring gear.
Races and bearing diameter
mm (in.)
InsideOut side
Race (A)28.8 (1.134)44.8 (1.764)
Bearing30.1 (1.185)44.7 (1.760)
Race (B)27.8 (1.094)44.8 (1.764)
3. INSTALL NO.1 AND NO.2 THRUST WASHERS
(a) Coat the thrust washers with petroleum jelly.
(b) Install the thrust washers onto both sides of the rear plan-
etary gear.
HINT: Make sure that the lug shapes match the cutout
portions on the rear planetary gear.
4. INSTALL NO.2 ONE-WAY CLUTCH
(a) Install the one-way clutch and 2 retainers into the rear
planetary gear.
HINT: Make sure that the open ends of the guides on the
one-way clutch are faced upward.
AT068-07
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(b) Using a screwdriver, install the snap ring.
(c) While turning counterclockwise, install the one- way
clutch inner race to rear planetary gear.
5. CHECK OPERATION OF NO.2 ONE-WAY CLUTCH
Hold the planetary gear and turn the one-way clutch inner
race. Check that the one-way clutch inner race must be
able to turn freely counterclockwise and locks clockwise.
6. INSTALL REAR PLANETARY GEAR ONTO REAR
PLANETARY RING GEAR
7. INSTALL OIL SEAL RING
Coat the oil seal ring with ATF and install it to the output
shaft.
NOTICE: Do not spread the ring ends too match.
HINT: After installing the oil seal ring, check that it rotates
smoothly.
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A340E(Others) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
AT-104
COMPONENT PARTS INSTALLATION
Disassembly, inspection and assembly of each component group have been indicated in the preceding
chapter. Before assembly, make sure again that all component groups are assembled correctly.
If something wrong is found in a certain component group during assembly, inspect and repair this group
immediately.
Recommended ATF:
DEXRON® II
GENERAL NOTES:
1. The automatic transmission is composed of highly precision-finished parts, necessitating careful in-
spection before assembly because even a small nick could cause fluid leakage or affect performance.
2. Before assembling new clutch discs, soak them in automatic transmission fluid for at least 15 minutes.
3. Apply automatic transmission fluid on sliding or rotating surfaces of parts before assembly.
4. Use petroleum jelly to keep small parts in their place.
5. Do not use adhesive cements on gaskets and similar parts.
6. When assembling the transmission, be sure to use new gaskets and O-rings.
7. Dry all parts with compressed air - never use shop rags.
8. When working with FIPG material, you must observe the following.
Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket
surfaces.
Thoroughly clean all components to remove all the loose material.
Clean both sealing surfaces with a non-residue solvent.
Parts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG) material
must be removed and reapplied.
AT06L-07
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6. INSTALL SECOND BRAKE PISTON SLEEVE
7. INSTALL NEW BRAKE DRUM GASKET
(a) Coat the gasket with ATF.
(b) Install a new brake drum gasket.
8. INSTALL NO.1 ONE-WAY CLUTCH
(a) Install the No.1 thrust washer onto the second brake.
(b) Install the No.1 one-way clutch.
9. INSTALL FLANGE, PLATES AND DISCS OF SECOND
BRAKE
(a) Install the 1.8 mm (0.071 in.) thick plate with the rounded
edge side of the plate facing the disc.
(b) Install the 5 plates and 5 discs.
Install in order: P = Plate D = Disc
D-P-D-P-D-P-D-P-D-P
(c) Install the flange with the rounded edge of the flange fac-
ing the disc.
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A340E(Others) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
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(d) Using a screwdriver, install snap ring.
10. CHECK PACK CLEARANCE OF SECOND BRAKE
Using a feeler gauge, measure the clearance between
the snap ring and flange.
Clearance:
0.62 - 1.98 mm (0.0244 - 0.0780 in.)
If the values are non-standard, check for an improper
installation.
11. INSTALL PLANETARY SUN GEAR
While turning the planetary sun gear clockwise, install it
into the No.1 one-way clutch.
HINT: Confirm the thrust washer is installed correctly.
12. INSTALL FRONT PLANETARY GEAR
(a) Coat the bearing and race with petroleum jelly and install
them onto the front planetary gear.
Bearing and race diameter
mm (in.)
InsideOutside
Bearing35.5 (1.398)47.7 (1.878)
Race33.7 (1.327)47.6 (1.874)
(b) Install the front planetary gear to the sun gear input drum.
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A340E(Others) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
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(c) Using SST, install the snap ring.
SST 09350-30020 (09350-07070)
(d) Remove the wooden blocks under the output shaft.
(e) Coat the bearing race with petroleum jelly and install it
onto the front planetary gear.
Race diameter
mm (in.)
InsideOutside
Race34.3 (1.350)47.8 (1.882)
13. INSTALL SECOND COAST BRAKE BAND
(a) Install the second coast brake band to the case.
(b) Install the E-ring to the pin.
(c) Install the pin through the brake band.
14. INSTALL FRONT PLANETARY RING GEAR TO FOR-
WARD AND DIRECT CLUTCH
(a) Coat the bearing and race with petroleum jelly and install
them onto the forward clutch.
Bearing and race diameter
mm (in.)
InsideOutside
Bearing26.0 (1.024)46.7 (1.839)
Race26.0 (1.024)48.9 (1.925)
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A340E(Others) AUTOMATIC TRANSMISSIONCOMPONENT PARTS INSTALLATION -
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(b) Coat the race with petroleum jelly and install it onto the
front planetary ring gear.
Race diameter
mm (in.)
InsideOutside
Race26.8 (1.055)47.0 (1.850)
(c) Align the flukes of the discs in the forward clutch.
(d) Align the splines of the front planetary ring gear with the
flukes of the discs and install the front planetary ring gear
to the forward clutch.