Contents Connector No. Terminal No.Input/Output signals
Measured value and measuring conditions
TCS
control
unit ECM
commun-
icationTCS,ECM communication
(torque command)P6 14—GNDLess than 0.7 V when the vehicle stands
still.
TCS,ECM communication
(torque command)P6 5—GNDLess than 5 V when the vehicle stands
still.
TCS,ECM communication
(TCS operates)P6 12—GND4—5.4 V when TCS controls no
operations. Less than 0.7 V when it
controls operations.
ECM,TCS communication
(engine control)P6 4—GNDH/L toggle signal with the accelerator
pedal off (Cycle 20 mS, H: 10—14 V, L:
less than 0.7 V). Less than 2.0 V with the
accelerator pedal depressed. Also when
TCS OFF indicator light comes on by TCS
OFF switch.
ABS operation signal P6 13—GND10—14 V when the ABS control does not
operate still and less than 0.7 V when
ABS operates.
Fluid level sensor P7 20—GNDLess than2VwhenIGNisONand10—
14 V when idling.
Select
monitorData is received. P7 9—GND 4—4.5 V when no data is received.
Data is sent. P7 19—GND 4—4.5 V when no data is sent.
Diagnosis connector P7 8—GND 10—14 V when IGN is ON.
Power
supplyIgnition P5 1—GND 10—14 V when IGN is ON.
Battery P5 4—GND 10—14 V
Grounding
linePower P5 5—body 1Ωor less
Digital P7 15—body 1Ωor less
Power P4 6—body 1Ωor less
8
4-4bBRAKES
5. Control Module I/O Signal
3. LIST OF ABS/TCS ON-BOARD DIAGNOSTICS
FUNCTIONS
Trouble codeDiagnostic items
light ON
Parts concerned
At initial checking
Under no control
Under ABS control
Under TCS control
In diagnostic mode
ABS warning light
TCS warning light
TCS OFF indicator light
21 FR
23 FL
25 RR
27 RLDetection of fault in ABS sensor hardware
—ABS sensor (ABS/TCS C/M)
22 FR
24 FL
26 RR
28 RLDetection of fault in ABS sensor software
—ABS sensor harness circuit (ABS/TCS C/M)
Detection of fault in ABS sensor software
—ABS sensor (ABS/TCS C/M)
Detection of fault in sensor software
31 FRI
32 FRO
33 FLI
34 FLO
35 RRI
36 RRO
37 RLI
38 RLO
61 TCS1
62 TCS2Abnormal valve
*
—Solenoid valve (ABS/TCS C/M)
41 Abnormal ABS/TCS C/M
42 Abnormal line voltage
—Power source voltage drop
—
*: Except when trouble code is being displayed.
10
4-4bBRAKES
5. Control Module I/O Signal
Trouble codeDiagnostic items
light ON
Parts concerned
At initial checking
Under no control
Under ABS control
Under TCS control
In diagnostic mode
ABS warning light
TCS warning light
TCS OFF indicator light
43 Abnormal EGI communication line
——
——
——AEB communication line (ABS/TCS C/M)
——
——
——AEC communication line (ABS/TCS C/M)
——
——
—Abnormal EGI communication line
51 Abnormal valve relay
Abnormal valve relay
—
52 Abnormal motor system
Abnormal motor system
Abnormal motor system
11
4-4bBRAKES
5. Control Module I/O Signal
Trouble codeDiagnostic items
light ON
Parts concerned
At initial checking
Under no control
Under ABS control
Under TCS control
In diagnostic mode
ABS warning light
TCS warning light
TCS OFF indicator light
54 Abnormal pedal stroke sensor and stop light switch
Abnormal pedal stroke sensor and stop light switch
Abnormal pedal stroke sensor and stop light switch
Abnormal pedal stroke sensor and stop light switch
Abnormal stroke sensor and stop light switch
57 Abnormal fluid level sensor
—Abnormal fluid level sensor
58 Abnormal pressure switch
——Pressure switch, stop light switch (ABS/TCS C/M)
——Pressure switch (ABS/TCS C/M)
12
4-4bBRAKES
5. Control Module I/O Signal
6. Diagnostics Chart for On-board
Diagnosis System
A: BASIC DIAGNOSTICS PROCEDURE
TROUBLE OCCURS.
Ask the customer when and how the
trouble occurred using interview
check list.
PRE-INSPECTION
INSPECTION MODE
CALLING UP A TROUBLE CODE.
Inspection using Diagnostic Chart for
Warning Light Failure.
Record all trouble codes.
Trouble codes
are issued.
Only the start code is issued.
Inspection using General Diagnostics
Chart
Perform diagnostics in accordance with trouble code.
Trouble code
designated.
Repair.
Clear memory.
INSPECTION MODE
CALLING UP A TROUBLE CODE.
Only the start code is issued.
CONFIRMATION TEST
END
NOTE:
To check harness for broken wires or short circuits,
shake it while holding it or the connector.
When TCS warning light illuminates, read and record
trouble code indicated by TCS warning light.
13
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System
B: CHECK LIST FOR INTERVIEW
Check the following items about the vehicle’s state.
1. THE STATE OF THE WARNING LIGHTS
a. ABS warning light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When/how long does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
b. TCS warning light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
c. TCS OFF indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When/how long does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
d. TCS operation indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
14
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System
e. Malfunction indicator light
1Is always on.2Sometimes comes on.3Comes on only once.4Does not come on.
When does it come on?
Ignition key
position
1Lock2Acc3On (before starting engine)4Start5On after starting (Engine: run)
6On after starting (Engine: stop)
Timing
1Immediately after ignition is on.2Immediately after ignition starts.
3When advancing (Speedmiles/h,miles/h)4While traveling at a constant speed (Speedmiles/h)
5When decelerating (Speedmiles/h,miles/h)
6When turning (To right, to left, steering angledeg., steering timesec)
7When other electrical parts move (Part name:, Operating condition)
8When moving other electrical parts (Part name:, Operating condition)
2. SYMPTOMS
ABS operating
condition1Performs no work.2Operates only when abruptly applying brakes. (Conditions: vehicle speedmiles/h, how to step
on brake pedal)
3Operating time (sec., etc.)4Operating noise (Produced/Not produced)
5What kind of noise? (Knock, gong gong, bong, buzz, gong gong buzz, etc.)
6Reaction force of brake pedal (Stick, pressed down once with a clunk, pressed and released, etc.)
TCS operating
condition
1Performs no work.2Operates only when abruptly accelerating. (Conditions: vehicle speedmiles/h, how to step on
accelerator pedal)
3Operating time (sec., etc.)4Operating noise (Produced/Not produced)
5What kind of noise? (Knock, gong gong, bong, buzz, gong gong buzz, etc.)
6Whether or not operation indicator light comes on. (Come on/Does not come on, Others)
Behavior of
vehicle
1Directional stability cannot be obtained or steering arm refuses to work when applying brakes (vehicle turns to right, turns
to left, spins, etc.).
2Directional stability cannot be obtained or steering arm refuses to work when accelerating (vehicle turns to right, turns to
left, spins, etc.).
3Brakes are out of order (braking distance is long, brakes lock or drag, pedal stroke is long, pedal sticks, etc.).
4Poor acceleration (fails to accelerate, engine stalls, etc.).
5Vibration, abnormal noise (operating noise is loud, noise is produced during operation from the front of vehicle (right, left)
(tones:), noise is produced during operation from the rear of vehicle (tones:, others)
6Other phenomena (concrete symptoms)
3. CONDITIONS UNDER WHICH TROUBLE OCCURS
Environment1Weather (fine, cloudy, rain, snow, etc.)
2Ambient temperature (°C/°F)
3Road (urban area, suburbs, highway, general road, ascending slope, descending slope, paved road, gravel road, muddy
road, sandy place, etc.)
4Road surface (dry, wet, new-fallen snow, compressed snow, frozen slope, etc.)
Conditions
1Brakes (decelerationg, continuous/intermittent)2Accelerator (accelerationg, continuous/intermittent)
3Travel speed (miles, advancing, accelerating, reducing speed, low speed, turning, etc.)
4Condition of tire of each wheel (air pressure, degree of wear, whether or not genuine parts are used, whether
or not chain is passed around tires, whether or not T tire is used.) others ()
5Condition of suspension alignment ()
6Loading state ()
4. REPAIRED PARTS ARE USED OR NOT
15
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System
C: INSPECTION MODE
The on-board diagnosis system is designed to detect prob-
lems while the vehicle is being driven. If a problem is found,
the ABS and TCS warning light will illuminate to inform the
driver of the occurrence of a problem. When the warning
light is on, the ABS/TCS system will be inactive and the
normal braking function will work. It is possible for the most
recent trouble code and history of problem to be stored in
memory until cleared.
B4M0082C
D: TROUBLE CODES
When on-board diagnosis of the ABS/TCS control module
detects a problem, the information will be stored in the EEP
ROM as a trouble code. (Stored codes will stay in memory
until they are cleared.)
1. CALLING UP A TROUBLE CODE
1) Take out diagnosis connector from side of driver’s seat
heater unit.
2) Turn ignition switch OFF.
3) Connect diagnosis connector terminal No. 4 to diagno-
sis terminal.
4) Turn ignition switch ON.
5) TCS warning light is set in the diagnostic mode and
blinks to identify trouble code.
6) After the start code (11) is shown, the trouble codes will
be shown in order of the last information first.
NOTE:
When there are no trouble codes in memory, only the start
code (11) is shown.
B4M0383A
16
4-4bBRAKES
6. Diagnostics Chart for On-board Diagnosis System