Page 25 of 2248
1. Timing Belt
B2M0102A
1Crankshaft sprocket
2Belt cover No. 2 (RH)
3Belt cover No. 2 (LH)
4Camshaft sprocket (RH)
5Belt idler
6Tensioner bracket
7Belt idler
8Belt tensioner
9Tensioner adjuster
10Belt idler No. 2
11Camshaft sprocket (LH)
12Timing belt
13Belt cover (RH)
14Front belt cover
15Belt cover (LH)
16Crankshaft pulley
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 25±2 (2.5±0.2, 18.1±1.4)
T3: 39±4 (4.0±0.4, 28.9±2.9)
T4: 78±5 (8.0±0.5, 57.9±3.6)
T5: 108
+10
5(11+1.0
0.5, 79.6+7.2
3.6)
6
2-3COMPONENT PARTS
1. Timing Belt
Page 26 of 2248
2. Cylinder Head and Camshaft
B2M0103A
1Rocker cover (RH)
2Rocker cover gasket
3Camshaft support (RH)
4O-ring
5Camshaft (RH)
6Intake valve guide
7Exhaust valve guide
8Oil seal
9Cylinder head (RH)
10Cylinder head gasket
11Cylinder head (LH)
12Plug
13Camshaft (LH)
14O-ring
15Camshaft support (LH)
16Oil seal
17Oil filler cap
18Gasket
19Oil filler pipe
20O-ring
21Rocker cover gasket
22Rocker cover (LH)
Tightening torque: N⋅m (kg-m, ft-lb)
T1: Refer to [W6E1].
T2: 5±1 (0.5±0.1, 3.6±0.7)
T3: 10 (1.0, 7)
T4: 16 (1.6, 12)
7
2-3COMPONENT PARTS
2. Cylinder Head and Camshaft
Page 36 of 2248
2. TIMING BELT
B2M0415A
G2M0616
1) If alignment mark2and/or arrow mark (which indicates
rotation direction) on timing belt fade away, put new marks
before removing timing belt as follows:
B2M0064A
(1) Turn crankshaft, and align alignment marks2on
crankshaft sprocket, and left and right camshaft
sprockets with notches
1of belt cover and cylinder
block.
ST 499987500 CRANKSHAFT SOCKET
16
2-3SERVICE PROCEDURE
3. Timing Belt
Page 39 of 2248
4. SPROCKET
B2M0416A
G2M0114
1) Remove left side camshaft sprocket.
2) Remove right side camshaft sprocket. To lock camshaft
use ST.
ST 499207100 CAMSHAFT SPROCKET WRENCH
3) Remove crankshaft sprocket.
4) Remove left side belt cover No. 2.
5) Remove right side belt cover No. 2.
CAUTION:
Do not damage or lose the seal rubber when removing
belt covers.
6) Remove tensioner bracket.
19
2-3SERVICE PROCEDURE
3. Timing Belt
Page 42 of 2248
C: INSTALLATION
1. SPROCKET
B2M0416B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 25±2 (2.5±0.2, 18.1±1.4)
T3: 78±5 (8.0±0.5, 57.9±3.6)
G2M0114
1) Install right side belt cover No. 2.
2) Install tensioner bracket.
3) Install left side belt cover No. 2.
4) Install crankshaft sprocket.
5) Install right side camshaft sprocket and left side cam-
shaft sprocket. To lock camshaft use ST.
ST 499207100 CAMSHAFT SPROCKET WRENCH
CAUTION:
Do not confuse left and right side camshaft sprockets
during installation. The left side camshaft sprocket is
identified by a projection used to monitor cam angle
sensor.
22
2-3SERVICE PROCEDURE
3. Timing Belt
Page 45 of 2248
G2M0122
1) Installation of timing belt
(1) Using ST, turn left and right camshaft sprockets so
that their alignment marks come to top positions.
ST 499207100 CAMSHAFT SPROCKET WRENCH
B2M0417A
(2) While aligning alignment mark on timing belt with
marks on sprockets, position timing belt properly.
CAUTION:
Ensure belt’s rotating direction is correct.
2) Install belt idler No. 2.
3) Install belt idler.
B2M0111
4) Loosen belt tension adjuster attaching bolts and move
adjuster all the way to the left. Tighten the bolts.
G2M0125
5) After ensuring that the marks on timing belt and cam-
shaft sprockets are aligned, remove stopper pin from belt
tension adjuster.
CAUTION:
After properly installing timing belt, remove rocker
cover and ensure that the valve lash adjuster contains
no air.
25
2-3SERVICE PROCEDURE
3. Timing Belt
Page 61 of 2248
B: DISASSEMBLY
B2M0121A
1) Remove rocker cover.
2) Remove valve rocker assembly.
3) Remove camshaft and support.
4) Place cylinder head on ST.
ST 498267200 CYLINDER HEAD TABLE
B2M0386A
5) Set ST on valve spring. Compress valve spring and
remove the valve spring retainer key. Remove each valve
and valve spring.
ST 499718000 VALVE SPRING REMOVER
CAUTION:
Mark each valve to prevent confusion.
Use extreme care not to damage the lips of the
intake valve oil seals and exhaust valve oil seals.
6) Removal of plug (cylinder head LH)
CAUTION:
Do not remove plug unless necessary.
40
2-3SERVICE PROCEDURE
6. Cylinder Head
Page 68 of 2248
B2M0386A
(3) Install valve spring and retainer.
CAUTION:
Be sure to install the valve springs with their close-
coiled end facing the seat on the cylinder head.
(4) Set ST on valve spring.
ST 499718000 VALVE SPRING REMOVER
(5) Compress valve spring and fit valve spring retainer
key.
(6) After installing, tap valve spring retainers lightly
with wooden hammer for better seating.
3) Install camshaft and support.
4) Install valve rocker assembly.
5) Install rocker cover.
47
2-3SERVICE PROCEDURE
6. Cylinder Head