1995 NISSAN ALMERA N15 differential

REPAIRFORCOMPONENT PARTS
I
RS5F32A
I

Final Drive (Cont'd)

b. Move sidegear upand down tomeasure dialindicator
deflection. Alwaysmeasure indicatordeflection onboth
side gears.

Clearance betweensidegear anddifferential casewith
washers:
0.1 -0.2
mm
(0.004 -0.008
in)

c.
If
not within specification, adjustclearance bychanging
thickness ofside gear thrust washers.

Side gear thrust washer:
Refer toSOS, MT-65.
SMT611A

4.Install retaining pin.

• Make surethatretaining pinisflush withcase.

5. Install finalgear.

• Apply locking sealant tofinal gear fixing boltsbefore install-
ing them.

6. Install speedometer drivegear.

SMT609A
•

Striking rod

_.~0

~ SMT648
Control bracket
.~
7.
Press ondifferential sidebearings.

Shift Control Components
INSPECTION

• Check contact surface andsliding surface forwear,
scratches, projections orother damage.

Shift forkan};Jd"
shifter cap •

s:;

'l@
SMT093C

MT-49

ADJUSTMENT
I

RS5F32A
I

SMT646-A
SMT454-B Differential
SideBearing Preload

If any ofthe following partsarereplaced, adjustdifferential side
bearing preload.

• Differential case
• Differential sidebearing
• Clutch housing
• Transmission case

1. Remove differential sidebearing outerrace(transmission
case side) andshim.
2. Install differential sidebearing outerracewithout shim.
3. Install finaldrive assembly onclutch housing.
4. Install transmission caseonclutch housing.

• Tighten transmission casefixing boltstothe specified
torque. RefertoMT -33.

5. Set dial indicator onfront endofdifferential case.
6. Insert Toolallthe way intodifferential sidegear.
7. Move Toolupand down andmeasure dialindicator deflec-
tion.
8. Select shimconsidering bearingpreload.

• Suitable shimthickness
=
Dial indicator deflection +
Specified bearingpreload
Differential sidebearing preload andadjusting shims:
Refer toSDS, MT-66.
Bearing preload:
0.25 -0.30 mm(0.0098 -0.0118 in)

9. Install selected shimanddifferential sidebearing outer
race.
10. Check differential sidebearing turningtorque.
a. Install finaldrive assembly onclutch housing.
b. Install transmission caseonclutch housing.

• Tighten transmission casefixing boltstothe specified
torque. RefertoMT-33.
MT-54

ADJUSTMENT
I
RS5F32A
I

Differential SideBearing Preload(Cont'd)

c. Measure turningtorqueoffinal drive assembly.
Turning torqueoffinal drive assembly
(New bearing):
2.9 -6.9 N'm (30-70 kg-em, 26-61 in-Ib)
• When oldbearing isused again, turning torquewillbe
slightly lessthan theabove.
• Make suretorque isclose tothe specified range.
• Changes inturning torqueoffinal drive assembly perrev-
olution shouldbewithin 1.0N'm (10kg-em, 8.7in-Ib) with-
out binding.

MT-55
•

Thicknessmm(in)
Partnumber
0.10 (0.0039) 32137-M8000
0.15 (0.0059) 32137-M8001
0.20 (0.0079) 32137-M8002
0.25 (0.0098) 32137-M8003
0.30 (0.0118) 32137-M8004
035 (0.0138) 32137-M8005
0.40 (0.0157) 32137-M8006
0.45 (00177) 32137-M8007
0.50 (0.0197) 32137-M8008
0.55 (0.0217) 32137-M8009
0.60 (0.0236) 32137-M8010
0.65 (0.0256) 32137-M8011
0.70 (0.0276) 32137
-M8012
0.75 (0.0295) 32137-M8013
080 (0.0315) 32137-M8014
0.85 (0.0335) 32137-M8015
0.90 (0.0354) 32137
-M8016
095 (0.0374) 32137-M8017
1.00 (0.0394) 32137-M8018
Table forselecting mainshaft bearing
adjusting shim
38424-02111
38424-02112
38424-02113
38424-02114
38424-02115
Part
number
Part number
38424-01 M10
38424-01 M11
38424-01 M12
38424-01M13 0.1
-0.2 mm
(0.004 -0.008 in)
0.1 -0.2 mm
(0.004 -0.008 in)
Thickness
mm(in)
0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -0.90 (0.0335 -0.0354)
0.90 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)
Thickness mm(in)
076 -0.81 (0.0299 -0.0319)
0.81 -0.86 (0.0319 -0.0339)
0.86 -0.91 (0.0339 -0.0358)
0.91 -0.96 (0.0358 -0.0378)
Allowable
clearance between
side gear anddifferential case
with washer
Allowable
clearance between
side gear anddifferential case
with washer
• Except forGA16DE andCD20 engine models
SERVICE
DATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F30A
&

RS5F31 A(Cont'd)
AVAILABLE WASHERS Mainshaftbearingadjusting shims
Differential sidegear thrust washer
• GA16DE andCD20 engine models
AVAILABLE SHIMS
MAINSHAFT ANDDIFFERENTIAL SIDE
BEARING PRELOAD ANDADJUSTING
SHIM
Bearing preload(Reused bearing)
Unit:mm(in)
Mainshafl bearing Oifferential
side
bearing
RS5F30A 0.18
-0.23 0.24-0.32
(0.0071 -0.0091) (0.0094
-0.0126)
RS5F31A 0.18
-0.27 0.20
-0.25
(0.0071 -0.0106) (0.0079
-0.0098)
Turning torque(Newbearing)
Unit:N'm(kg-em, in-Ib)
Total
Final drive only (Final
drive+
Mainshafl)
RS5F30A 2.0
-7.8 3.9-12.3
(20 -80, 17-69) (40
-125, 35-109)
2.0 -7.8 3.9
-13.7
RS5F31A (20-80, 17-69) (40-140, 35-122) Measured
distance
2.35 -2.40 (0.0925 -0.0945)
2.40 -2.45 (0.0945 -0.0965)
2.45 -2.50 (0.0965 -0.0984)
2.50 -2.55 (0.0984 -0.1004)
2.55 -2.60 (0.1004 -0.1024)
2.60 -2.65 (0.1024 -0.1043)
2.65 -2.70 (0.1043 -0.1063)
2.70 -2.75 (0.1063 -0.1083)
2.75 -2.80 (0.1083 -0.1102)
2.80 -2.85 (0.1102 -0.1122)
2.85 -2.90 (0.1122 -0.1142)
2.90 -2.95 (0.1142 -0.1161)
2.95 -3.00 (0.1161 -0.1181)
3.00 -3.05 (0.1181 -0.1201)
3.05 -3.10 (0.1201 -0.1220)
3.10 -315 (0.1220 -0.1240)
3.15 -3.20 (0.1240 -0.1260)
3.20 -3.25 (0.1260 -0.1280)
3.25 -3.30 (0.1280 -0.1299) Unit:
mm(in)
Suitable shimthickness
0.10 (0.0039)
0.15 (0.0059)
0.20 (0.0079)
0.25 (0.0098)
0.30 (0.0118)
0.35 (0.0138)
0.40 (0.0157)
0.45 (0.0177)
0.50 (0.0197)
0.55 (0.0217)
0.60 (0.0236)
0.65 (0.0256)
0.70 (0.0276)
0.75 (0.0295)
0.80 (0.0315)
0.85 (0.0335)
0.90 (0.0354)
0.95 (0.0374)
1.00 (0.0394)
MT-62

SERVICEDATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F30A
&

RS5F31A (Cont'd)
Differential sidebearing adjusting shims

Thickness mm(in) Partnumber

0.44 (0.0173) 38454-M8000
0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (0.0283) 38454-M8007
0.76 (0.0299) 38454-M8008
0.80 (0.0315) 38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
MT-63
•

SERVICEDATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F32A (Cont'd)
AVAILABLE SNAPRINGS AVAILABLESPACERS
Input shaftfrontbearing Mainshaftbearingadjusting spacer
Allowable clearance 0-0.1 mm (0-0.004 in)
Thickness mm(in)
1.27 (0.0500)
133 (0.0524)
1.39 (0.0547)
1.45 (0.0571) Part
number
32204-M8004
32204-M8005
32204-M8006
32204-M8007 Mainshaft
rearbearing
Mainshaft adjusting
spacer

c
SMT6938

Input shaft5thsynchronizer hub
Bearingdistance "C" 230.15
-230.25 mm
(9.0610 -9.0649 in)
Allowable clearance
Thickness mm(in)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)
2.15 (0.0846)
2.20 (0.0866)
225 (0.0886)
2.30 (0.0906) 0-
0.1 mm (0-0.004 in)
Part number
32311-M8812
32311-M8813
32311-M8814
32311-M8815
32311-M8816
32311-M8817
32311-M8818 Thickness
mm(in)
1891 (0.7445)
18.98 (0.7472)
19.05 (0.7500)
1912 (0.7528)
1919 (0.7555)
19.26 (0.7583)
1933 (0.7610)
19.40 (0.7638)
19.47 (0.7665) Part
number
32347 -50JOO
32347-50J01
32347-50J02
32347 -50J03
32347 -50J04
32347 -50J05
32347 -50J06
32347-50J07
32347 -50J08
•

AVAILABLE C-RINGS
Mainshaft C-ring
Allowable clearance
Thickness mm(in)
4.45 (0.1752)
4.52 (01780)
4 59 (0.1807)
4.66 (01835)
473 (0.1862)
480 (0.1890)
487 (0.1917)
4.94 (0.1945) 0-
0.1 mm (0-0.004 in)
Part number
32348-50JOO
32348-50J01
32348-50J02
32348-50J03
32348-50J04
32348-50J05
32348-50J06
32348-50J07 AVAILABLE
WASHERS
Differential sidegear thrust washer
Allowable clearance between
01-0.2 mm
side gear anddifferential case
(0.004-0.008 in)
with washer
Thickness mm(in)
Partnumber
075 -0.80
(0.0295 -0.0315) 38424-02111
0.80 -085
38424-02112
(0.0315 -0.0335)
0.85 -0.90
38424-02113
(0.0335 -0.0354)
0.90 -0.95
38424-02114
(00354 -0.0374)
0.95 -1.00
(0.0374 -0.0394) 38424-02115
MT-65

Unit:mm(in)
2.9 -6.9 (30-70, 26-61)
0.25
-0.30 (0.0098 -0.0118)
Differential
sidebearing
Final drive
Bearing
preload(Reused bearing)
Turning torque(Newbearing)
Unit:N'm(kg-cm, in-Ib)
Reverse brakecam
H SERVICE
DATAANDSPECIFICATIONS (SDS)
Inspection andAdjustment -RS5F32A (Cont'd)
INPUT SHAFT BRAKING MECHANISM AVAILABLESHIMS
DIFFERENTIAL SIDEBEARING
PRELOAD ANDADJUSTING SHIM
Reverse
brakeearn
SMT735B
Maximum height"H"between
the control bracket fittingsur-
face and1-2shiller 67.16
-67.64
(2.6441 -2.6330) Differential
sidebearing adjusting shims

mm (in)

Clearance "C"between
reverse brakecarnandstriking
lever c
SMT736B
0.05 -0.125
(0.0020 -0.0049) Thickness
mm(in)
Partnumber
0.44 (0.0173)
38454-M8000
0.48 (0.0189)
38454-M8001
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (00283) 38454-M8007
0.76 (00299)
38454-M8008
0.80 (0.0315)
38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
mrn (in)
MT-66