1995 NISSAN ALMERA N15 differential

Differential sidegear clearance
FINAL
DRIVE SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Differential sidebearing adjusting shims
(Except model34X81)
Differential sidegear thrust washers
(Except model34X69)
Differential caseendplay (Except model
34X81) Differential
sidegear thrust washers (Model
34X69)
Clearance
betweensidegear
and differential easewith
washer mm(in)
Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -0.90 (0.0335 -0.0354)
0.90 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -090 (0.0335 -0.0354)
090 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Differential caseendplay
mm (in)
0.1
-0.2 (0.004 -0.008)

Part number

38424-31 XOO
38424-31X01
38424-31 X02
38424-31 X03
38424-31X04

Part number

38424-02111
38424-02112
38424-02113
38424-02114 38424-02115
0-015 (0-0.0059)
Thickness
mm(in) Part
number

0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.64 (0.0252) 38454-M8005
0.72 (0.0283) 38454-M8007
0.80 (0.0315) 38454-M8009
0.88 (0.0346) 38454-M8011
0.96 (0.0378) 38454-M8013
1.04 (0.0409) 38454-M8015
Differential sidebearing adjusting shims
(Model 34X81)

Thickness mm(in) Partnumber

0.40 (0.0157) 31499-21X07
0.44 (0.0173) 31499-21X08
0.48 (00189) 31499-21X09
0.52 (0.0205) 31499-21X10
0.56 (0.0220) 31499-21X11
0.60 (00236) 31499-21X12
0.64 (0.0252) 31499-21X13
068 (00268) 31499-21X14
0.72 (00283) 31499-21X15
076 (0.0299) 31499-21X16
0.80 (0.0315) 31499-21X17
0.84 (0.0331) 31499-21X18
0.88 (0.0346) 31499-21X19
0.92 (0.0362) 31499-21X20
1.44 (00567) 31499-21X21
Bearing preload(Model34X81)

Oifferential sidebearing pre-
load
'T'
mm(in)
004
-009 (00016 -0.0035)
Turning torque(Model 34X81)

Turning torqueoffinal drive
049_108 ( _11 4_5)

assembly Nm(kg-em, in-Ib)' .
5.0 .0,.3 9.
AT-170

0.05(0.0020)

Reduction
piniongearbearing
preload mm(in)
Unit:
mm(in)

SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Table forselecting differential sidebearing Bearingpreload(Model34X81)
adjusting shim(s)

Dial indicator deflection
Suitableshim(s)

Reductionpiniongearbearing adjusting
shims
0.31
-0.35 (0.0122 -0.0138)
035 -0.39 (0.0138 -0.0154)
0.39 -043 (0.0154 -0.0169)
043 -047 (0.0169 -0.0185)
047 -0.51 (0.0185 -0.0201)
0.51 -0.55 (0.0201 -0.0217)
055 -059 (0.0217 -0.0232)
0.59 -0.63 (0.0232 -0.0248)
0.63 -0.67 (0.0248 -00264)
0.67 -0.71 (0.0264 -0.0280)
071 -075 (0.0280 -0.0295)
075 -079 (0.0295 -0.0311)
0.79 -083 (0.0311 -0.0327)
0.83 -0.87 (0.0327 -0.0343)
087 -0.91 (0.0343 -0.0358)
0.91 -095 (0.0358 -0.0374)
095 -099 (0.0374 -0.0390)
0.99 -1.03 (0.0390 -0.0406)
103 -1.07 (0.0406 -0.0421)
1.07 -1.11 (0.0421 -0.0437)
1.11 -1.15 (0.0437 -00453)
1.15 -1.19 (0.0453 -0.0469)
119 -1.23 (0.0469 -0.0484)
1.23 -1.27 (0.0484 -0.0500)
1.27 -1.31 (0.0500 -0.0516)
1.31 -1.35 (0.0516 -0.0531)
135 -139 (00531 -0.0547)
139 -143 (0.0547 -0.0563)
143 -147 (0.0563 -0.0579)
147 -151 (0.0579 -0.0594)
151 -155 (00594 -0.0610)
1.55 -159 (0.0610 -00626)
1.59 -163 (0.0626 -0.0642)
163 -1.67 (0.0642 -0.0657)
1.67 -1.71 (0.0657 -0.0673)
1.71 -1.75 (0.0673 -0.0689)
1.75 -1.79 (0.0689 -0.0705)
1.79 -183 (0.0705 -0.0720)
1.83 -187 (0.0720 -00736)
1.87 -191 (0.0736 -0.0752)
1.91 -195 (0.0752 -0.0768) 040
(0.0157)
0.44 (0.0173)
048 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
060 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
076 (0.0299)
0.80 (0.0315)
084 (0.0331)
0.88 (0.0346)
0.92 (00362)
048 (0.0189) +048 (0.0189)
048 (0.0189)
+
052 (0.0205)
0.52 (0.0205) +052 (0.0205)
052 (0.0205) +056 (0.0220)
056 (00220) +0.56 (0.0220)
056 (0.0220) +060 (0.0236)
0.60 (0.0236) +0.60 (0.0236)
060 (00236)
+
064 (0.0252)
064 (0.0252)
+
0.64 (0.0252)
0.64 (0.0252) +0.68 (0.0268)
068 (0.0268)
+
0.68 (0.0268)
0.68 (0.0268)
+
0.72 (0.0283)
144 (0.0567)
0.72 (0.0283)
+
0.76 (0.0299)
076 (0.0299)
+
0.76 (0.0299)
0.76 (0.0299)
+
0.80 (0.0315)
0.80 (0.0315) +080 (0.0315)
0.80 (0.0315)
+
0.84 (0.0331)
084 (0.0331)
j-
084 (0.0331)
0.84 (0.0331)
+
088 (0.0346)
088 (0.0346) +0.88 (0.0346)
088 (0.0346)
i
092 (0.0362)
092 (00362)
+
0.92 (0.0362)
044 (0.0173) +144 (0.0567)
048 (0.0189)
+
144 (0.0567)
052 (0.0205) +144 (0.0567)
0.56 (0.0220)
+
144 (0.0567)
Thickness
mm(in)

1.74 (0.0685)
1.78 (00701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
202 (0.0795)
2.04 (0.0803)
206 (0.0811)
2.08 (0.0819)
2.10 (00827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (00850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
226 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
234 (0.0921)
238 (0.0937)
242 (0.0953)
246 (0.0969)
250 (0.0984)
2.54 (0.1000)
2.58 (01016)
262 (0.1031)
266 (0.1047)
Part
number

31438-31X16
31438-31X17
31438-31X18
31438-31X19 31438-31 X20
31439-31 X60
31438-31X21
31439-31X61
31438-31 X22
31439-31 X62
31438-31 X23
31439-31X63
31438-31X24
31439-31X64
31438-31X60
31439-31X65
31438-31X61
31439-31 X66
31438-31X62
31439-31 X67
31438-31X63
31439-31 X68
31438-31X64
31439-31 X69
31438-31 X65
31438-31X66
31438-31 X67
31438-31 X68
31438-31X69
31438-31 X70
31438-31X71
31438-31 X72
31438-31 X73
31438-31 X74
•

REDUCTION GEAR
Bearing preload(Model34X68,34X69,
34X70, 34X80)

Reduction piniongearbearing

011-069 (11-70, 095 -6.08)

preload Nm(kg-em, in-Ib)

AT-171

PRECAUTIONSANDPREPARATION
Precautions
• When installing rubberparts,finaltightening mustbecar-
ried outunder unladen condition* withtires onground.
*: Fuel, radiator coolantandengine oilfull. Spare tire,
jack,

hand tools andmats indesignated positions.
• After installing removedsuspension parts,check wheel
alignment andadjust ifnecessary.
• Use flare nutwrench whenremoving orinstalling brake
tubes.
• Always torquebrakelineswhen installing.

Tool number
Tool name
SBR820B
Special Service Tools

Description

HT72520000

Ball joint remover Removing
tie-rodouterendandlower ball
joint

NT146
HT71780000

Spring compressor

ST35652000
Strut attachment
NT144
Removing
andinstalling coilspring
Fixing strutassembly

NT145
GG94310000

Flare nuttorque wrench

KV38106700
KV381 06800

Differential sideoilseal
protector
NT406
NT147
FA-2
Removing
andinstalling brakepiping

a:
10mm (0.39 in)

Installing driveshaft

LH: KV38106700
RH: KV38106800

FRONTAXLE
Drive Shaft(Cont'd)
COMPONENTS
ZF90/TS79Ctypeleftside
Diesel engine models only

•

~
Transaxle
side

r-J\
Transaxle
~side

o

p

,~

Wheel
side(ZF80, ZF90type)

Wheel ~
side
Wheel side

8
.~

\~

Circular
clip:
Circular clipsshould beproperly meshedwithdifferential side
gear (transaxle side)andwith joint assembly (wheelside).
Make suretheywillnotcome out.

Be careful nottodamage boots.Usesuitable protector orcloth
during removal andinstallation.
GA
and CDengine model
SEC. 391
Transaxle side(TS70C, TS79Ctype)
SFA622B

CD
Joint
assembly
@

Dynamic damperband

@)
Spider assembly

@
Boot
(J)

Dynamic damper
@
Snap ring

@
Boot band
@

Boot
@
Slide jointhousing

@
Circular clip
@

Boot band
@

Circular clip

@
Drive shaft

FA-15

SERVICEDATAANDSPECIFICATIONS (50S)
General Specifications

Number ofmain bearings
Cylinder
arrangement
Displacement
Bore andstroke
Valve arrangement
Firing order
Number ofpiston rings
Compression
Oil
Compression ratiocm
3

(cuin)
mm (in) In-line
4
1,998 (121.92)
86 x86 (3.39 x3.39)
DOHC
1-3-4-2

2

5
9.5 Valve
timing

BOC EM120

Unit: degree
•

COMPRESSION PRESSURE a
Inspection andAdjustment
CYLINDER HEADc

e

Unit: kPa(kg/cm
2,
psi)/300rpm
Compression pressure StandardUnit:
mm(in)
Limit
Standard
Minimum 1,226
(12.5, 178)
1,030 (10.5, 149) Head
surface distortion Less
than
0.03 (0.0012) 0.1
(0.004)
Differential limitbetween
cylinders 98
(1.0, 14)
H

SEM043F

Nominal cylinder headheight "H"
Resurfacing limit 136.9
-137.1
(5.390 -5.398)

0.2 (0.008)"

'Total amount ofcylinder headresurfacing pluscylinder block
resurfacing

EM-163

SAEJ1930 TERMINOLOGY LIST
SAE J1930 Terminology List(Cont'd)
***:
Not applicable
NEW TERM NEW
ACRONYM /
OLDTERM
ABBREVIATION
Evaporative emissioncanisterpurgecontrol EVAPcanister purgecon-
Canister purgecutvalve
valve trol
valve
Evaporative emissioncanisterventcontrol EVAPcanister ventcontrol

***

valve valve
Evaporative emissioncanisterpurgevolume EVAPcanister purgevol-
Canister purgecontrol valve
control valve ume
control valve
Evaporative emissioncontrolsystem pressure EVAP
control system pres-

***

sensor suresensor
Evaporative emissionshutvalve EVAP
shutvalve Shutoffvalve
Evaporative emissionsystem EVAPsystem Evaporative
emissioncontrolsystem
Exhaust gasrecirculation valve EGR
valve EGRvalve
Exhaust gasrecirculation control-BPTvalveEGRC-BPT valve BPT
valve
Exhaust gasrecirculation control-solenoid
EGRC-solenoidvalveEGR
control solenoid valve
valve
Exhaust gasrecirculation temperaturesensorEGRtemperature sensorExhaustgastemperature sensor
Flash electrically erasableprogrammable
FEEPROM
***

read onlymemory
Flash erasable programmable readonly
FEPROM
**.

memory
Flexible fuelsensor FFS
***

Flexible fuelsystem
FFsystem
***

Heated Oxygen sensor H02SExhaustgassensor
Idle aircontrol system lACsystem Idlespeed control
Idle aircontrol valve-air regulator IACV-airregulator Airregulator
Idle aircontrol valve-auxiliary aircontrol
IACV-AACvalve Auxiliaryaircontrol (AAC)valve
valve
Idle aircontrol valve-FICO solenoidvalve
IACV-FICDsolenoidvalve FICOsolenoid valve
Idle aircontrol valve-idle upcontrol solenoid IACV-idleupcontrol sole-
Idleupcontrol solenoid valve
valve noidvalve
Idle speed control-FI pot ISC-FIpot FIpot
Idle speed control system ISCsystem
***

Ignition controlmodule ICM
***

Indirect fuelinjection system IFIsystem
***

Intake airtemperature sensor IATS Airtemperature sensor
Knock
***

Detonation
Knock sensor
KSDetonation
sensor
Malfunction indicatorlamp MIL
Checkengine light
Manifold absolutepressure MAP
***

Manifold absolutepressure/Barometric pres-MAP/BARO switchsolenoid

***

sure switch solenoid valve valve
Manifold absolutepressure sensor MAPS
**.

Manifold differential pressure MOP
***

Manifold differential pressuresensor MOPS
***
GI-46

PRE-DELIVERYINSPECTIONITEMS
Shown belowarePre-delivery InspectionItemsrequired forthe new vehicle. Itis recommended that
necessary itemsotherthanthose listedherebeadded, payingdueregard tothe conditions ineach
country.

Perform applicable itemsoneach model. Consult textofthis section forspecifications .

UNDER HOOD-engine off

o
Radiator coolantlevelandcoolant hosecon-
nections forleaks

o
Battery fluidlevel, specific gravityandcondi-
tions ofbattery terminals

o
Drive beltstension

D
Fuel filter forwater ordusts, andfuel lines
and connections forleaks
[] Engine oillevel andoilleaks

D
Clutch andbrake reservoir fluidlevel and
fluid lines forleaks

o
Windshield andrear window washerand
headlamp cleanerreservoir fluidlevel

D
Power steering reservoir fluidlevel andhose
connections forleaks

ON INSIDE ANDOUTSIDE

D
Remove frontspring/strut spacer(Ifapplica-
ble)

D
Operation ofall instruments, gauges,lights
and accessories

o
Operation ofhorn(s), wiperandwasher
[] Steering lockforoperation
[] Check airconditioner forgas leaks

o
Front andrear seats, andseat belts foroper-
ation

n
All moldings, trimsandfittings forfitand
alignment

[J
Allwindows foroperation andalignment

n
Hood, trunklid,door panels forfitand align-
ment

[1
Latches, keysandlocks foroperation

rl
Weatherstrips foradhesion andfit

[l
Headlamp aiming
I~ Tighten wheelnuts(Inc. inner nutsifapplica-
ble)
IJ Tire pressure (Inc.spare tire)

Il
Check frontwheels fortoe-in
IJ Install clock/voltmeter/room lampfuse(If
applicable)
~ Install deodorizing filtertoair purifier (If
applicable)
~ Remove wiperbladeprotectors (Ifapplicable)
UNDER
BODY

o
Manual transmission/transaxle, transferand
differential gearoillevel

D
Brake andfuel lines andoil/fluid reservoirs
for leaks

D
Tighten boltsandnuts ofsteering linkageand
gear box,suspension, propellershaftsand
drive shafts
~ Tighten rearbody boltsandnuts (Models with
wooden bedonly)

ROAD TEST

D
Clutch operation

D
Parking brakeoperation

[J
Service brakeoperation

D
Automatic transmission/transaxle shifttiming
and kickdown
[] Steering controlandreturnability

o
Engine performance

D
Squeaks andrattles

ENGINE OPERATING ANDHOT

D
Adjust idlemixture andspeed (andignition
timing*1)

n
Automatic transmission/transaxle fluidlevel
~ Engine idlingandstop knob operation (Diesel
only)

FINAL INSPECTION

n
Install necessary parts(outside mirror,wheel
covers, seatbelts, mat,carpet ormud flaps)

[1
Inspect forinterior andexterior metaland
paint damage
[] Check forspare tire,jack, tools (wheel
chock), andliterature

n
Wash, cleaninterior andexterior

"1: Not required onmodels withadirect ignition system
~ :Not appiicable tothis model.
•

MA-5

MANUALTRANSAXLE
SECTION
MT
CONTENTS
PREPARATION 2
Special Service Tools 2
Commercial ServiceTools 4
ON-VEHICLE SERVICE
5

Replacing OilSeal 5
Position SwitchCheck 6
REMOVAL ANDINSTAllATION 7
Removal ,7
Installation '8
TRANSAXlE GEARCONTROL 9
RS5F30A
&
RS5F31 A
MAJOR OVERHAUL 10
Case Components 10
Gear Components ,11
Shift Control Components , 12
DiSASSEMBly ,13
REPAIR FORCOMPONENT PARTS 16
Input Shaft andGears 16
Mainshaft andGears 19
Final Drive ,,23
Shift Control Components 25
Case Components ,25
ADJUSTMENT ,,.. , 28
Differential SideBearing Preload 28
Mainshaft BearingPreload ,29
ASSEMBly ,30 RS5F32A
MAJOR OVERHAUl ,,,
33

Case Components , 33
Gear Components 34
Shift Control Components 35
DiSASSEMBly ",.,., , ,36
REPAIR FORCOMPONENT PARTS 39
Input Shaft andGears 39
Mainshaft andGears 42
Final Drive .47
Shift Control Components 49
Case Components ' 51
ADJUSTMENT ,, ", 54
Differential SideBearing Preload ,54
ASSEMBLY ',
56

'----_-JI RS5F30A
&
RS5F31A
&
RS5F32A
SERVICE DATAANDSPECIFICATIONS (SDS)60
General Specifications 60
Inspection andAdjustment -RS5F30A &
RS5F31 A ' 61
Inspection andAdjustment -RS5F32A 64
•