Page 409 of 1701
STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M1T77281
\:; ,o42•
0:
365•66.'}
Gear casemetal
m@
Unit: mm(in)
~: N.m
(kg-m, in-Ib)
m
@:
lligh-temperature greasepoint [Magnetic
SWitrChas:~::~ry gear
m@
~paCking ~4.4-7.1
(0.45 -0.72,
~ 39.1•62.5)
~
/'
~;:/ ~o
C)~G
Brushholder
Brush spring
~2.5-
4.4
(0.25 .0.45,
21.7 .39.1)
SEL151SA
SEC. 233
Adjustingplate
S114-769A
T::~~nc::~~g~p,a~~£~~~~~fr:Magneticswitchassembly
Shift lever ),~
m@
02,
Gear caseassembly
0
Connector stay
p
': Centerbr
o ~
I!E!
l~ \
I!E!@I\.' ~I!E!
(flJ
0" ;P
p;o;o~,,~ ~~~
7~0
I]
(J ,(
"';0'.5'..
P,",oo,.,. ~"""
Qo \
Planetarygear(x3)
Pinion stopper clip /_Through bolt(x2) •
1i'iI14.9 •6.4 (0.50 •0.65, 43.4.56.4)
Pinion
stopper _~
Ollll!
3J
~ cp
~m\@R"i'7m,::
~ l]J ~.
'0.17.0.24,14.'. 20.'}
Center bracket (A)
~oo
Rearcover assembly
Yoke assembly Armatureassembly S-washer
Unit: mm(in) Brushholder assembly
~: N.m
(kg-m, in-Ib) .
m
@:
High-temperature greasePOint SEL902RA
EL-37
Page 411 of 1701
STARTINGSYSTEM
Construction (Cont'd)
SEC. 233
M2T62071A
gear
Pinion stopper
Reduction
gearm@ Washer
EL-39 Center
bracket li!4.9
•6.9 (0.50 •0.70, 43.4-60.8)
Armature
\ Brushholder
Brush
H
Brush spring
Brush
(+)
li!2.5•4.4
(0.25 -0.45,
21.7 -39.1)
SEL 153SA
•
Page 412 of 1701
STARTINGSYSTEM
Construction (Cont'd)
5EC. 233
513-305
513-331
Iil!J
'.4 .7.8 (0.'5 -0.80, 56.4-88.4) ~
6
8
~7.4.9.8
(0.75 -1.00,
65.1 -86.8)
~ .N.m (kg-m, in-Ib)
m
@:
High-temperature greasepoint
MEL233F
CD
Bearing retainer
@
Pinion shaft
@
Clutch assembly
@
Return spring
@
Pinion stopper
@
Stopper clip
(J)
Gear case
@
Dust cover
@
Torsion spring
@)
Shift lever
@
Magnetic switchassembly
@
Armature assembly
@
Field coil
@
Yoke
EL-40 @
Brush
(+)
@)
Brush spring
@
Brush
H
@
Brush holder
@
Rear cover
@)
Through-bolt
Page 413 of 1701
SEC.233
M2T61871A
G)
Pinion stopper
@
Pinion assembly
@
Gear case
@
Pinion shaftassembly
@
Shift lever
@
Spring
STARTING
SYSTEM
Construction (Cont'd)
(J)
Holder
@
Reduction gear
@
Washer
@)
Center bracket
@
Magnetic switchassembly
@
Armature
EL-41
~4.9.
6.9
(0.50 -0.70,
43.4 -60.8)
~: N.m(kg-m, in-Ib)
EO!
CBJ:
High-temperature greasepoint
SEL554PA
@ Yoke
@
Brush
(+)
@
Brush spring
@J
Brush
H
@
Brush holder
@
Rear cover
•
Page 414 of 1701
STARTINGSYSTEM
Construct"
IOn
(Cont'd)
U;it: mm(in)
[iJ:
N.m(k
B(8J:
Hih- g.m, in-Ib)
9 temperature grease.
pOint
@
Plate thickness'
~.25 (...... ;
ijJ
25...
. 50 (0'0197)\~
b
3
(0.25.'0.45 2
9
•1.7. 39.1)
7 8 •
iji...
7.1
IiiiI .,
0
(0.4'•
'.72
"'" '.1•7.'
s;i:
39.1•02 ')'
(0 ••
2.
'.77
@
ijJ
10-12 .
(8JB ~
':>
87.104)
<,\\:~'
~ IOI!Ei!@ ,
~., Jtlj)~
EIl@ .
I~~~
6 ,,,'
Q)
@
@
@
@
@
(j)
Sleeve
bea.
ring
Gear case
Stopper cr
P'
Ip
p~n!on stopper
mlon assembl
Internal gY
, ear
ShIft lever
@
@
@)
@
@
@
@
Plate
Packing
PI~netary gear
Adjusting plate
Magnetic swith
Packing cassembly
Yoke
Armature
Bush
(+)
Brush spring
Brush holder
Bearing
Rear cover
SEC. 233
S114-806
MEL675EA
iji:
N.m (k
m
tj:f"
g-m,in-Ib)
\!:y'
Hlgh-tem
greas p,erature
e
POint
EL-42
Page 416 of 1701
STARTINGSYSTEM
Construction (Cont'd)
@Plate thickness:
0.25 (0.0098)
0.50 (0.0197)
SEC.
233
M2T49282
SEL526QB
CD
Gear
casemetal
@
Shift lever
@
Yoke
@
Gear case
(J)
Holder
@
Brush
(+)
@
Stopper clip
@
Armature
@
Brush spring
@
Pinion stopper
@
Adjusting plate
@
Brush (-)
@
Pinion assembly
@)
Magnetic switchassembly
@
Rear cover
SEC. 233
S114-570B
Dustcover (Adjusting Plate
1)
Plate thickness:
~ 6.4-7.8 0.5(0.020)
(0.65 -0.80, 56.4.69.4) 0.8(0.031)
~onnector stayset Torsion sprrng\
Dust cover
00
0Jl
0
0
Gear casemetal
m
@
Unit :mm (in)
~: N.m
(kg-m, in-Ib)
m
(8J:
High.temperature greasepoint Magnetic
switchassembly
r~7.4 -
9.8 (0.75 -1.00,65.1 .86.8)
~4.9 -
6.4
(0.50 -0.65, 43.4-56.4)
E-ring
Rear cover metal
m
@
Brush
H
Brush
(+)
MEL674E
EL-44
Page 421 of 1701
[
"T"
,
,
I
-L.
Type 1
Type 2
Type 3
Clearance
"
!2 "
SEL026Z
,.
~"'ti"g
pl."
~ ~
~o'IJ
III III
A:iusting plate
,.~
~.
Adjusting plate
SEL029Z STARTING
SYSTEM
Assembly
Apply high-temperature greasetolubricate thebearing, gears
and frictional surfacewhenassembling thestarter.
Carefully observethefollowing instructions.
PINION PROTRUSION LENGTHADJUSTMENT
With pinion driven outbymagnetic switch,pushpinion backto
remove slackandmeasure clearance''£'' betweenthefront
edge ofthe pinion andthepinion stopper.
Clearance
"-E":
Refer to50S
(EL-SO).
• Not inthe specified value.., Adjust byadjusting plate.
EL-49
•
Page 422 of 1701

STARTINGSYSTEM
Service DataandSpecifications (SDS)
STARTER
S114-766A M1T72087A
M1T77281S114-769A S114-630M3T37783 M2T62071A S13-305S13-331M2T61871A
Type HITACHIMITSUBISHI HITACHI
MITSUBISHI HITACHIMITSUB-
ISHI
Reduction Non-reduction
Reduction
Europe
Applied model
GAengines
CD20
A/T MIT
System voltage
V
12
No-load Terminal voltage
V
11.0 11511.0
Less than
50-75 Less
than
Lessthan60 Less
than
Lessthan140 Less
than
Current A
85 85105110
More than Morethan More
Morethan More
than Morethan
Revolution rpm
2,950 3,000
-4,000
2,950than
6,500 4,030More
than3,900
4,100
7,000
Minimum diameterof 28.0
28.8(1.134) 28.0
39.0
31.4(1.236) 35.5(1.398) 31.4
commutator mm(in) (1,102) (1,102)(1.535) (1236)
Minimum length
10.5 10.511.0
11.5(0.453) 11.0
(0.433) 11.5
of brush mm(in) (0.413) 12.0
(0.472)
(0.413)(0.433) (0.453)
16.2 14.7
-17.7 17.7
-
13.7-25.5
Brush spring tension
(1.65, 13.7
-25.5
(1.5-1.8, 21.6
13.7-25.5 28.4
-34.3 (2.90 -
(1.4 -2.6,
N (kg, Ib)
3.64) (1.4
-2.6, 3.1-5.7)
3.3-4.0) (1.8
-2.2, (1.4-2.6, 3.1-5.7) 3.50,
6.38-7.71)
3.1-5.7)
4.0 -4.9)
Clearance between
Lessthan Less
Less
bearing metaland
-
than0.2
-
than
0.2
-
armature shaftmm(in) 0.2
(0.008)
(0.008) (0.008)
Clearance
'T'
0.3-2.5 0.5
-2.0 0.3-2.0 0.3
-0.8
between pinionfront
(0.012- 0.5
-2.0 0.3-2.5
(0.020- (0.012
-(0.012 -
- -
edge andpinion
0.098)(0.020
-0.079) (0.012
-0.098)
0.079) 0.079)0.031)
stopper mm
(in)
Movement
'T'
in 0.5
-2.0 0.3
-1.5
height ofpinion
-
(0.020
-
-
-
(0.012
-
assembly mm(in) 0.079)0.059)
EL-50