23
- 4
BODY
COMPONENTS
• INSTALLATION
(1) If necessary, install U-nuts at the GOP lower
flange. (2) Move both fender panels outward at the front.
Position the GOP on the frame rails (Fig. 10).
(3) Move both fender panels inward at the front.
Install the screws to attach the fender splash shields
to the fender inner support panels. Tighten the
screws to 11 N#m (95 in. lbs.) torque.
(4) Install the cab/body front holddown bolts at the
GOP to the front crossmember. Tighten the nuts to
68 Nnn (50 ft. lbs.) torque.
(5) Install the screws at the fenders to the GOP
and radiator support panel. Tighten the screws to 11
N»m (95 in. lbs.) torque. Tighten the radiator support
panel screws to 23 Nnn (200 in. lbs.) torque.
(6) Align the holes and install the splash shield
screws. Tighten the screws to 11 N»m (95 in. lbs.)
torque.
(7) Install the horns on the GOP.
(8) Attach the battery tray to the GOP. If neces
sary, refer to the installation procedure. Tighten the
screws to 11 Nnn (95 in. lbs.) torque.
(9) Install the radiator on the GOP. Refill the en
gine with coolant. If necessary, refer to Group 7—Cooling System for the procedures. (10) Attach the hood release cable to the clip on
the radiator support panel.
(11) Adjust the hood latch cable.
(12) Position the shield and the hood latch on the
radiator support panel. Install the screws. Tighten
the screws to 23 Nnn (200 in. lbs.) torque.
(13) Test the hood latch and the release cable for
proper operation.
(14) Install the headlamps in the headlamp recep
tacles.
(15) Install the extension panel support bracket (if
equipped). Install the grille extension panel and the
grille.
(16) Install the battery and the holddown bracket.
Tighten the holddown rod nuts to 2 Nnn (20 in. lbs.) torque.
(17) Remove the support and close the hood.
(18) If necessary, adjust the headlamp beams.
HOOD
LATCH
REMOVAL
(1) Open and support the hood.
(2) Remove the hood latch and screws from the ra
diator support panel (Fig. 11). (3) Disconnect release cable from the hood latch.
INSTALLATION If a replacement hood latch is being installed,
lubricate it thoroughly.
SCREW
U-NUT
BUMPER INNER FENDER
SUPPORT PANEL
PANEL
SPLASH
SHIELD
SCREW
U-NUT
REINFORCEMENT PANEL
(4WD
ONLY)
GRILLE
PANEL
J9123-567
Fig.
9
Grille
Opening
Panel
(GOP) & Radiator
Support
Panel
BOLT
(RAMCHARGER)
WASHER
GRILLE OPENING AND RADIATOR SUPPORT PANEL INSULATOR
BOLT
WITH
INSULATOR
(MODELS
30
AND
60)
FRAME
RAIL
WASHER NUT
SPACER
WASHER
(4
FOR ADI)
INSULATOR
^
BOLT
RETAINER
.
FRAME
— "
"
CROSSMEMBER
J9113-19
Fig.
10
Cab/Body
Front
Holddowns
(1) Position the hood latch on the radiator support
panel. Install the screws. Tighten the screws to 23 Nnn (200 in. lbs.) torque. (2) Connect latch release cable to the hood latch. (3) Adjust the hood latch cable.
(4) Test the hood latch and release cable for proper
operation.
•
BODY
COMPONENTS
23 - 35
CAB/BODY
INTERIOR COMPONENTS
INDEX
page
Carpets
and
Floor Mats
51
Floor Console
and
Rear Storage Tray
.........
50
Front Seats
38
Headliners
48
Instrument
Panel
35
page
Interior
Trim
Panels
. 42
Rear
Seats
41
Shoulder
Belts/Lap Belt/Buckles
45
Spare
Tire
Carrier
45
INSTRUMENT
PANEL INSTRUMENT CLUSTER BEZEL
REMOVAL
(1) Remove
the
bezel screws.
(2) Remove
the
bezel from
the
instrument panel.
INSTALLATION
(1) Position
the
bezel
on the
instrument panel.
(2) Install
the
bezel screws. Tighten
the
screws
to
2
Nnn (17 in. lbs.)
torque.
INSTRUMENT
PANEL
EDGE
TRIM
4WD
INDICATOR COVER 4WD)
INSTRUMENT CLUSTER
BEZEL
SCREW
Fig.
11nstrument
Cluster
Bezel
Removal/Installation
INSTRUMENT CLUSTER AND/OR
IP
COMPONENT
REMOVAL
(1) Remove
the
instrument cluster bezel screws
(Fig.
1).
Remove
the
bezel from
the
instrument
panel.
(2)
As
applicable, remove
the
instrument cluster
or
other
IP
component screws
(Fig. 2).
(3) Disconnect
the
wire harness connector(s) from
the
IP
cluster
or
component. Refer
to
Group 8—Elec
trical
for
additional information. (4)
If
applicable, disconnect
the
shift position indi
cator from
the
steering column
(Fig. 3).
(5) Remove
the IP
cluster
or
component from
the
instrument panel.
INSTALLATION
(1) Position
the IP
cluster
or
component
at the in
strument panel. Connect
the
wire harness connec
tors).
(2) Install
the
cluster
or
component
in the
instru
ment panel
(Fig. 2).
(3)
If
applicable, connect
the
shift position indica
tor
to the
steering column
(Fig. 3).
(4) Install
the IP
cluster
or
component screws.
Tighten
the
screws
to 2 N#m (17 in. lbs.)
torque. (5) Position
the
bezel
on the
instrument panel.
(6) Install
the
bezel screws. Tighten
the
screws
to
2
Nnn (17 in. lbs.)
torque.
INSTRUMENT
PANEL
LAMP
ACC
SWITCH
BEZEL
HEADLAMP SWITCH
HEADLAMP SWITCH
AND POWER MIRROR
CONTROL
BEZEL
SCREW
INSTRUMENT
J9123351
CLUSTER
J9123-351
Fig.
2
Instrument
Cluster
Removal/Installation
A/T SHIFT POSITION (PRNDL) INDICATOR
REMOVAL
(1) Disconnect
the
shift position (PRNDL) indicator
cable from
the
steering column.
(2) Remove
the
indicator screws from
the
rear
of
the instrument cluster. (3) Remove
the
indicator from
the
instrument clus
ter.
