Page 769 of 1640
Charging System
Troubleshooting
Alternator/Regulator Test
Use the SUN VAT-40 (or equivalent) tester.
2. Attach the negative tester cable and the voltmeter
negative lead to the top of the intake manifold.
LOAD ADJUSTER
(CARBON PILE)
FULL FIELD
LEAD (BLU)
VOLTMETER
NEGATIVE
LEAD (BLK)
VOLT
SELECTOR
FIELD
SELECTOR
INDUCTIVE
PICK-UP
(GRN)
POSITIVE
CABLE (RED)
NEGATIVE
CABLE (BLK)
VOLTMETER
POSITIVE
LEAD (RED)
1. Attach the positive tester cable and the voltmeter
positive lead to the jump start terminal in the
engine compartment fuse/relay box.
POSITIVE CABLE
VOLTMETER
POSITIVE LEAD
JUMP
START
TERMINAL
- ENGINE COMPARTMENT
FUSE/RELAY BOX
VOLTMETER
NEGATIVE LEAD
NEGATIVE CABLE
NEGATIVE MARK
3. Attach the inductive pick-up to the B terminal wire
of the alternator with its arrow pointing away from
the terminal.
NOTE: The arrow must point away from the B
terminal.
INDUCTIVE PICK-UP
ARROW
ALTERNATOR
B TERMINAL
ALTERNATOR
TEST SELECTOR
SWITCHProCarManuals.com
Page 792 of 1640

NOTE: A shor t t o groun d i n th e OR N wir e ca n b e cause d b y a shor t i n an y componen t connecte d t o it .
Vehicl e Spee d Senso r (VSS ) Tes t
Speedomete r doe s no t work.
Inspec t No . 5 (1 5 A ) fus e in th e
under-das h fus e bo x befor e
testing .
Disconnec t th e 3- P connecto r
fro m th e VSS .
Turn th e ignitio n switc h O N (II) .
Measur e voltag e betwee n th e YE L
wir e termina l an d th e BL K wir e
termina l i n th e harnes s sid e o f th e
3- P connector .
I s ther e batter y voltage ?
Measur e voltag e betwee n th e
OR N an d th e BL K wir e terminals .
I s ther e abou t 5 V ?
(T o page 23-132 ) Vie
w fro m
termina l sid e
, BL K 3- P CONNECTO R
VSS
Is ther e continuity ?
Repai r ope n in th e OR N wir e o r
shor t t o bod y ground .Repair ope n betwee nthe VS S an d groun dG101.
Repai r ope n in th e YE L wir e be -
twee n th e VS S an d under-das h
fuse box .
Chec k fo r continuit y betwee n th eBLK termina l an d bod y ground .
ProCarManuals.com
Page 826 of 1640
UNDER-HOOD FUSE/RELAY BOX
UNDER-HOOD RELAY BOX A
DIMMER RELAY
Test, page 23-189
TAILLIGHT RELAYTest, page 23-190
('94-'96) ('91-'93) LEFT HEADLIGHT
RETRACTOR CUT RELAY
Test page 23-190 ('94-'96) ('91-'93)
RIGHT HEADLIGHTRETRACTOR CUT RELAYTest, page 23-190 ('94-'96) ('91-'93)
HEADLIGHT RELAY
Test, page 23-189
RIGHT HEADLIGHT
RETRACTOR RELAY
Test page 23-190
('94-'96) ('91-'93)
RIGHT HEADLIGHT
RETRACTOR MOTOR
Test, page 23-188
Replacement, page
23-186
RIGHT DAYTIME RUNNING
LIGHT (Canada)
Replacement, page, 23-194 HEADLIGHTS
Adjustment, page 23-192
Replacement page 23-163
LEFT DAYTIME RUNNING LIGHT (Canada)
Replacement, page 23-194
LEFT HEADLIGHT
RETRACTOR MOTOR
Test, page 23-186 Replacement, page 23-186 LEFT HEADLIGHT
RETRACTOR RELAY
Test, page 23-190
('94-'96) ('91-'93)ProCarManuals.com
Page 836 of 1640
Lighting System
Retractor Motor Replacement
CAUTION:
• Halogen headlights can become very hot in use; do
not touch them or the attaching hardware immediately
after they have been turned off.
• Do not try to replace or clean headlights with the lights
on.
1. Remove the No. 42 (15 A) and No. 43 (15 A) fuses
from the under-hood fuse/relay box.
No. 43
(15A)
FUSE
No. 42
(15A)
FUSE
UNDER-HOOD FUSE/RELAY BOX
2. Turn the knob clockwise to raise the headlight.
CAP
KNOB
3. Remove the two caps, four screws, and cowl clips.
COWL CLIP
CAP
SCREW
4. Slide the headlight housing forward and up.
NOTE: Be careful not to damage the front bumper
or the headlight housing.
HEADLIGHT HOUSING
PROTECTIVE TAPE
5. Disconnect the 6-P connector from the headlight
unit.
6-P CONNECTOR
HEADLIGHT UNIT
6. Remove the four mounting bolts, then remove the
unit.
MOUNTING
BOLTSProCarManuals.com
Page 841 of 1640
Headlight Relay Test
1. Remove the headlight relay from the under-hood
fuse/relay box.
2. Check continuity at the relay terminals.
• There should be continuity between the C and D
terminals.
• There should be continuity between the A and B
terminals when power and ground are connect-
ed to the C and D terminals.
• There should be no continuity between the A and
B terminals when power is disconnected.
Dimmer Relay Test
1. Remove the dimmer relay from the under-hood
fuse/relay box.
2. Check continuity at the relay terminals.
• There should be continuity between the F and E
terminals and between the B and C terminals.
• There should be continuity between the A and C
terminals when power and ground are connect-
ed to the E and F terminals.
• There should be no continuity between the A and
C terminals when power is disconnected.ProCarManuals.com
Page 845 of 1640
Headlight Replacement
CAUTION:
• Halogen headlights can become very hot in use; do
not touch them or the attaching hardware immediately
after they have been turned off.
• Do not try to replace or clean the headlights with the
lights on.
1. Remove the No. 42 (15 A) and No. 43 (15 A) fuses
from the under-hood fuse/relay box.
No. 43
(15A)
FUSE
No. 42
(15A)
FUSE
UNDER-HOOD FUSE/RELAY BOX
2. Remove the cap, and turn the knob clockwise to
raise the headlight.
CAP
RETRACTOR
KNOB
3. Remove the two caps, four screws, and cowl clips.
COWL CLIP
CAPS
SCREW
4. Slide the headlight housing forward and up to re-
move it. Be careful not to damage the bumper or the
housing.
HEADLIGHT HOUSING
PROTECTIVE TAPE
5. Disconnect the 6-P connector from the headlight
unit.
6-P CONNECTOR
MOUNTING
BOLTS
HEADLIGHT UNIT
6. Remove the four mounting bolts, then remove the
headlight unit.
7. After installing the new headlight, adjust both head-
lights to local requirements.ProCarManuals.com
Page 850 of 1640
(95-96 Models)
Glove Box Light
1
.
Remove the glove box lower panel.
GLOVE
BOX
GLOVE BOX LOWER
PANEL
2
.
Remove the eight screws, then pull out the glove
box
.
3
.
Disconnect the 2-P connectors, then remove theglov
e
box.
4. Remove the two screws from the glove box light.
BULB
(3.4
W)
5. Check for continuity between the A terminal and B
terminal with a bulb installed. There should be con-
tinuity. There should be no continuity when the
switch plunger is pushed.
GLOVE BOX
LID
From
No.38 (15A ) FUSE
G401
G402
G403
Replacement/Test
GLOVE
BOX
LID
GLOVE BOX LIGHT
(3.4W)ProCarManuals.com
Page 857 of 1640
Back-up Lights
Component Location Index
A/T GEAR POSITION SWITCH
(Back-u
p
light switch)
Test, page 23-160 ('93-'96) ('91-'92).
UNDER-DASH
FUSE BOX BACK-UP LIGHT SWITCH (M/T)
Test, page 23-208 ('93-'96) ('91-'92).
BACK-UP LIGHTS
Bulb replacement, page 23-206ProCarManuals.com