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VEHICLE
CARE
General notes
The original equipment tires
and
wheel
rims
on
your
vehicle comply with
all
applicable
Federal Motor Vehicle Safety
Standards.
If you
wish
to
equip
your
vehicle with tires
or wheels other than those installed
at the
factory, please note
the
following:
•
If
you plan
to
install other than the
ori
ginal
equipment tires
and
wheel rims,
ask
your
Volkswagen dealer.
•
For
technical reasons
it is not
possi
ble
in
every
case
to use
wheels from
other vehicles
-
under certain condi
tions
not
even wheels from
the
same
vehicle
model.
•
Wheel rims
and
wheel bolts
or lug
nuts are matched to fit
your
Volkswagen.
•
When installing different wheels
(for
example,
wheels with winter tires),
the
correct wheel bolts
or
lug nuts with
the
proper length
and
conical shape must
be used. The secure fit of the wheels and
the proper functioning
of the
brake system are dependent upon this.
•
Using tires and/or wheels which have
not been approved
by
the manufacturer
for
your
vehicle
type
can be detrimental
to vehicle safety.
•
If
wheel trim discs
or a
front
spoiler
are
installed,
make
sure the airflow for cooling
the brakes
is not
obstructed.
•
Before
you
plan
on
exchanging steel
wheels, light alloy wheels,
or
snow tires
already mounted on wheel rims, consult
your
Volkswagen dealer. He has the tech
nical
information necessary
to
advise
you which wheel rims and wheel bolts
or
lug
nuts are compatible with the original
factory installations.
WARNING
•
The
use of the wheel rims and wheel
bolts
or
lug nuts that do not meet
speci
fications
of the
original factory
install
ed equipment will affect the safe oper
ation
of
your
vehicle and may cause an
accident and personal
injury.
Tire specifications
Tire
specifications
are
imprinted
on the
sidewall
of
the tires.
If in
doubt, check with
your
Volkswagen dealer.
All
passenger car and some light trucks tires must conform
to
Federal Safety
Requirements
in
addition
to
these
grades.
Treadwear
The treadwear grade
is a
comparative
rating
based
on the
wear rate
of the
tire
when tested
on a
government test course. For example,
a
tire graded
150
would wear
one
and a
half
(IV2)
times
as
well
as a
tire
graded 100.
The
relative performance
of
tires depends
on
actual conditions
of use,
however,
and may
depart significantly
from
the
norm
due to
variations
in
driving
habits,
service practices
and
differences
in road characteristics and
climate.
Traction A, B, C
The traction grades, from highest
to
lowest,
are A, B and C and
represent
the
tire's ability
to
stop
on wet
pavement
as
measured
on
government test surfaces
of
asphalt
and concrete. Atire marked
C
may
have poor traction performance.
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HANGING
AWHEEL
DO-IT-YOURSELF-SERVICE
WARNING
•
If you have a flat tire, move a safe
distance
off the road.
Turn
off the
engine, the emergency flasher on and use other warning devices to alert
other motorists.
•
Passengers must not remain in the
vehicle when it is
jacked
up.
•
Make
sure that passengers wait in a
safe
place away from the vehicle and
well
away
from
the roadway
and
traffic.
•
Before you change a wheel, be sure
the ground is level and
firm.
If neces
sary, use
a
board under the jack.
•
Set the parking brake and block the
wheel opposite the defective wheel on
the other side of the vehicle. Engaging
a
gear or placing the Automatic trans
mission
selector lever in P (Park)
posi
tion is not a substitute for fully setting
the parking brake.
Stepl
•
Take out the bag with jack and tools
from under the driver's seat.
Step 2
•
With the wheels
still
firmly resting on
the ground, remove the hub cap/wheel
cover of the defective wheel. Wheels with wheel cover
(left
illustration)
•
The wheel cover can be pulled off with
puller clip and lug wrench.
Wheels with hub cap
(right
illustration)
•
Remove chrome plated hub cap with
puller clip and lug wrench.
Insert
clip in
holes at rim of a hub cap. Put wheel
wrench through
clip,
brace one end of
wrench on wheel rim and pull lightly on
other end.
When you place the hub cap face down, you can use it as a
tray
for lug bolts
(front
wheels) or lug nuts
(rear
wheels).
125
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DO-IT-YOURSELF-SERVICE
• Fully unscrew wheel nuts or bolts and
dace
them into the hub cap. Take the top
nut or bolt off last.
Place
the spare wheel against the wheel hub and slightly rotate
:he wheel until a bolt hole in the wheel is in ine
with
a threaded stud in the wheel hub.
Reinstall
nuts or bolts and tighten them
crosswise
by hand before jacking the car
down.
Step
7 • To
lower
the vehicle,
turn
the handle
counterclockwise.
Step
8
• Then go crosswise from one nut or bolt
to another tightening them firmly
with
the lug wrench.
• Correct
tightness
of the
wheel
nuts
is
important.
• Correctly tightened nuts or bolts should
have
a torque of 130 ft lb/180 Nm. This
tor
que can be obtained
with
the lug wrench by any person of average strength. If in
doubt about the correct tightness of the
wheel nuts, have them checked
with
a
tor
que wrench by your dealer or at service
station.
Step
9
• To install the hub cap, place it around
the lower part of the wheel center. With a
firm
blow of your hand on the upper part,
the hub cap will snap into place. Make sure it is firmly seated.
Step
10 • Fully lower the vehicle and remove
jack.
• Correct the air pressure of the
tire
you
have
just
put on. For correct
tire
inflation
pressures,
see the sticker on the
left
door-
jamb.
• Store the jack and tools under the
driver's seat.
• Store damaged
tire
in spare wheel
metal plate under
front
of vehicle.
• Engage lock for metal plate and firmly
secure
plate
with
bolt.
• Have
flat
tire
repaired and replaced
promptly.
127
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DO-IT-YOURSELF-SERVICE
FUSES
A
failure in the electrical system may be
caused
by a burned fuse.
Fuses
are arranged in one centralized
unit.
The
unit
is located on the
left
side under the dashboard behind a cover.
Removing
cover:
Detach cover at
front,
swing downwards
and take it off.
Installing
cover:
Hang
cover in the eyes of fuse box
bracket, swing it upwards and press it
firmly
into
position.
Replacing
a
fuse
Before
replacing
a fuse,
turn
off all
lights
and accessories and
remove
the
ignition
key to
avoid
damaging
the
electrical
system.
• Consult the fuse listing on the following
page to
find
out which fuse belongs to the
component
that
has failed.
• Remove blown fuse
with
the plastic clip
located on cover in
front
of fuse box.
Three spare fuses can be attached to the
bottom
of the fuse panel. It is good planning to keep a supply of spare fuses on
hand.
They are available at your Volks
wagen dealer.
• Replace the blown fuse which can be
recognised by the
burnt
metal strip,
with
a
fuse of equal ampere rating. If a
fuse
blows
repeatedly,
do not
keep
or
replacing
it. The cause of the
short
cir
cuit
or
overload
must
be found. On nc
account
should fuses be
patched
up
with
tin
foil
or
wire
as
this
may cause serious
damage
elsewhere
in the
electrj
cal
circuit
or cause a
fire.
WARNING
Do not use a
fuse
of
higher
amperage,
because
this
could
damage
the
elec
trical
part
and
fire
can
result.
128
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DO-IT-YOURSELF-SERVICE
Fuse arrangement No. Component Amp. No. Component Amp.
From left to right: 1
Radiator fan 30 17 Windshield wiperengine 10
2 Brake lights 10
18 Brake warning light,
3 Interior lights, illuminated heated driver's seat,
Make-up mirror, clock,
ciga
cruise control system 10
rette lighter, radio 15 19 Turn signals 10
4 Emergency flasher system 15 20 Number plate light,
5 Vacant headlight washer
10
6 Vacant 21 Low beam left
10
7 Tail and side light left 10
22 Low beam right 10
8 Tail and side light right
10
9 High beam right 10
10 High beam left
10 Additional fuses
11 Windshield wipers and washer
15 (in separate holders)
12 Cruise control system
Air conditioner, power above the fuse box:
windows, auxiliary heater, Instrument lightning
10
electric outside mirrors, Overheating fuse for auxiliary heater
10
auxiliary heat exchanger, Main fuse for auxiliary heater
20
rear window wiper 20 Central locking 20
13 Fresh air fan
20 Automatic fuse for window lifter
20
14 Rear window heating, heated
rear view mirror, light for Color codes
15
16 lighting switch
Back-up lights
Double tone horn 20
10
15 10 Amp. fuses - red
15 Amp. fuses - blue
15
16 lighting switch
Back-up lights
Double tone horn 20
10
15 20 Amp. fuses - yellow
30 Amp. fuses - green
The number on the face of the fuse is the amperage rating.
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DO-IT-YOURSELF-SERVICE
REPLACING BULBS
Before starting to replace a bulb, switch off
the respective circuit.
Do not touch the glass part of the new bulb
with bare fingers. Finger prints left on the
glass evaporate when the bulb gets hot,
the vapor settles on the reflector surface and dims it.
Always use the same
type
of bulb. The designation is marked on the bulb.
It is advisable to always
carry
a box of
spare bulbs in the vehicle. Bulbs can be
obtained from any VW dealer.
It should contain, at least, the following
bulbs which are important for traffic safety:
12V/70/50W
- Headlight
12V/21
/5W -
Front
turn
signal and
front
side marker light
12V/21W
- Rear
turn
signal
12V/3W
- Rear side marker light
12V/21/5W
- Brake and tail lights
12V/4W
- Licence plate light Headlights
The outer units are for low and high beams and have two filaments. The auxiliary
driving lamps are for high beam only and have one filament.
Should it become necessary to replace a
headlight bulb, the air intake grille must be
removed first. • With a screwdriver loosen the five
quick-release screws along upper edge c
grille.
•
Pull
the grille slightly toward you.
•
Then
lift the grille out of its retainer.
130
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DO-IT-YOURSELF-SERVICEI
• Remove the four screws (arrows) and
take the headlight out. | B16-251
Outer
headlights
• Disconnect wire connector (1)
• Twist lock ring (2) counterclockwise,
pull bulb (3) out ot headlight housing and
discard.
• Install new bulb so
that
the locating lugs
on the headlight housing engage the
recesses
on the bulb.
• Reinstall lock ring so
that
its recesses
engage
the locating lugs on the headlight
housing.
• Twist lock ring clockwise until firmly
seated.
• Reconnect wire connector. Have head
light beam alignment checked.
Auxiliary
driving
lamps
• Turn cap to
left
and take off.
• Pull wire connector off.
• Unhook spring clip holding bulb and
swing it away.
• Take bulb out and insert new bulb so
that
the locating lug on bulb plate engages
recess
in reflector.
• Swing spring clip over bulb plate.
Squeeze
clip together and engage it in the retaining lugs.
• Attach wire again.
• Install cap and
turn
to
right.
• Have headlight setting checked.
131
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DO-IT-YOURSELF-SERVICE
IB25-325I
Front
turn
signal / parking
light
bulb/
front
side
marker
light
bulb
• Remove
the two
Phillips screws
and
take
off
the lens cover.
• Pull
out
bulb holder and push down
the
rubber boot.
•
Press
spring clip inward
and
take
out
bulb holder.
• Give bulb
a
left
turn
and remove.
• Replace bulb
and
reverse
the
above
procedure
to
install bulb holder
and
lens
cover.
Rear
turn
signal, stop /
tail
/
back-up
light
bulb
• Remove
the
four Phillips screws
and
take
off
lens cover
with
bulb housing. • Squeeze
the two
side springs inward
(arrow)
and
lift
out
the bulb housing.
•
Press
defective bulb
into
bulb holder
turn
left
and take
out
bulb.
• Replace bulb
and
reverse
the
above
procedure
to
install bulb housing
with
lens
cover.
132
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