SRS Troubleshooting
INSPECTION CHART FOR TROUBLE SYMPTOMS
Trouble symptom
Communication with scanCommunication with all systems is not possible.
tool is not possible. Communication is not possible with SRS only.
When the ignition key is turned to “ON” (engine sto pped), the SRS warning light
does not illuminate.
After the ignition switch is turned to ON, the SRS warning light is still on after
approximately 7 seconds have passed. Inspection
Procedure
Reference
,
1 .
2 ,
Refer to5 2 5 2 3
diagnostic
trouble code
Refer to
diagnostic
trouble code
No. 43.
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE 1
Communication with scan tool is not possible.
(Communication with all systems is not possible) Probable cause
[Comment]l of connectors
The cause is probably in the power supply system (i ncluding ground circuit) of thel
Malfunction of harness
diagnostic line.
Refer to GROUP
Troubleshooting Engine (Non-turbo)>.
Refer to GROUP
Troubleshooting Engine (Turbo) and 2.4
INSPECTION PROCEDURE 2
Communication with scan tool is not possible.
(Communication is not possible with
only) Probable cause
[Comment]l
Malfunction of harnesses or connectors
If communication is not possible with the only, the cause is probably an open l
Malfunction of circuit in the on-board diagnostic output circuit o f the or in the power circuit(including ground circuit).
Insulating tapeCaution
Turn the ignition key to the “LOCK” position, disco nnect
the negative battery cable and tape the terminal.
Wait at least 60 seconds after disconnecting the ba ttery
cable before doing any further work. (Refer to
SRS SRS Air BagControl Unit (SRS-ECU)
Insulating tape
Battery cable
REMOVAL SERVICE
NEGATIVE BATTERY CABLE
.
Disconnect the negative battery cable from the batt ery and
tape the terminal.
Caution
Wait at least 60 after disconnecting the battery
cable before any further work. (Refer to ,
INSTALLATION POINTS.
SRS-ECU INSTALLATION
Caution
The SRS may not activate SRS-ECU ‘is not
properly, which result in the SRS system not
ing properly in a collision.
POST-INSTALLATION INSPECTION
Reconnect the negative battery terminal. Turn the i gnition
key to the “ON” position. Does the warning light illumi-
nate for about 7 seconds, turn OFF and then remain OFF?
If yes, SRS system is functioning properly. If no, consult page
INSPECTION52400220045
Check the SRS-ECU case and brackets for dents, crac ks
or deformation.
Check connector for damage, and terminals for defor ma-
tion.
Caution
If a dent, cracks, deformation or rust is discovered,
replace the SRS-ECU with a new one.
of the SRS-ECU other than described above,
refer to the section troubleshooting.
to,
TSB Revision
SRS Air Bag Modules. and Clock Spring
SRSlight
0 0 0 0 0 0 5 5
POST-INSTALLATION INSPECTION
(1) After installing the clock spring, the steering wheel, the
column covers and the air bag
check
wheel for noise, binds or difficult operation.
(2) Reconnect the negative battery terminal. Turn t he ignition
key to the “ON” position. Does “SRS” warning light
illuminate for about 7 seconds, turn OFF and then r emain
OFF? If yes, SRS system is functioning properly. If no,
consult page
INSPECTION
AIR BAG MODULE CHECK
If any improper part is found during the following inspection,
replace the air bag module with a
Dispose of the old one according to the specified p rocedure.
(Refer to
Caution
Never attempt to measure the circuit resistance of the
air bag module (squib) even if you are using the specified
tester. If the circuit resistance is measured with
accidental air bag deployment will result in seriou s per-
sonal injury.
(1) Check pad cover for dents, cracks or deformation.
(2)Check the air bag module for dents, cracks or defor mation.
(3) Check hooks and connectors for damage, terminal s for
deformation, and harness for binds.
(4) Check air bag inflator case for dents, cracks o r deforma-
tion.
Air bag module
Protective tube
(5) Install the air bag module on the steering whee l to check
alignment with the wheel.
CLOCK SPRING CHECK
If, as result of the following checks, even one abn ormal point
is discovered, replace the clock spring with a new one.
(1) Check connectors and protective tube for. damag e, and
terminals for deformation.
(2) Visually check the case for damage”
TSB Revision
CONTENTS
AIR CONDITIONING SWITCH . . . . . . . . . . . . . . 23
LUBRICANTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
BLOWER ASSEMBLY AND RESISTOR*
. . . .26
COMPRESSOR AND TENSION PULLEY
ENGINE (NON-TURBO)>.. . . . . . . . . . . .38
COMPRESSOR AND TENSION PULLEY
ENGINE (TURBO) AND ENGINE>
ON-VEHICLE SERVICE. . . . . . . . . . . . . . . . . . . . .8
Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Compressor Noise Check. . . . . . . . . . . . . . . . . . . .16
Compressor Drive Belt Adjustment . . . . . . . . . . . .9
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31Dual Pressure Switch Check. . . . . . . . . . . . . . . . . .9
Handling Tubing and Fittings. . . . . . . . . . . . . . . . .15
CONDENSER AND CONDENSER
46Idle-up Operation Check. . . . . . . . . . . . . . . . . . . . .17FAN MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Magnetic Clutch Test. . . . . . . . . . . . . . . . . . . . . . . . .9
COOLING UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
GENERAL INFORMATION3. . . . . . . . . . . . . . . . . .
Performance Test. . . . . . . . . . . . . . . . . . . . . . . . . . .14
Power Relay Check . . . . . . . . . . . . . . . . . . . . . . . . .17
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . .4Receiver Drier Test. . . . . . . . . . . . . . . . . . . . . . . . . .9
. . . . . . . . . . . . . . . . . . . . .15HEATER CONTROL ASSEMBLY*19Refrigerant Leak Repair. . . . . . . . . .
Sight Glass Refrigerant Level Test . . . . . . . . . . . .8
HEATER UNIT AND HEATER CORE*. . . . . . . 24CONTINUED ON NEXT PAGE
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRA
INT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1)
improperservice or maintenance of any component of the SRS, or any SRS-related component, can lead to
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3)MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP Supplemental straint System (SRS) and GROUP 00 Maintenance Service before beginning any service or maintenance of any com-
ponent of the SRS or any SRS-related component.
N O T EThe SRS includes the following components: SRS ECU, SRS warning light, air bag module, clocksprin g and interconnecting wiring.Other components (that may have to be removed/installed in connection with SRS service or maintenance) are indi-
cated in the table of contents by an asterisk(*).
ALPHABETICAL INDEX5
GENERATOR ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR OUTPUT LINE VOLTAGE DROP
Test ENGINE (NON-TURBO)> . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . .
GLASS
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quarter Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...42-15-1
G-SENSOR . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HANDLING TUBING AND FITTINGS. . . . . . . . . . . . . . . .
HAZARD WARNING LIGHT SWITCH. . . . . . . . . . . . . . . .
HEADLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Aiming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEADLIGHT BULB, Replacement. . . . . . . . . . . . . . . . . . .
HEADLINING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HEATED OXYGEN SENSOR
.
. .
.
.
.
On-vehicle Inspection E N G I N E ( N O N - T U R B O ) > . . . . .
ENGINE (TURBO) AND ENGINE> . .
HEATER CONTROL . . . . . . . . . . . . . . . . . . . . . .
HEATERCORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HIGH-MOUNTED STOP LIGHT . . . . . . . . . . . . . .
HOOD .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOUSING, Extension . . . . . . . . . . . . .
HOSEW a t e r ENGINE (NON-TURBO)> . . . . . . . ENGINE (TURBO) AND ENGINE> . .
HOSESPower Steering ENGINE (NON-TURBO)> . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . . , .
Vacuum ENGINE (NON-TURBO)>. . . . . . .
ENGINE (TURBO) AND ENGINE> .
Brake, Maintenance. . . . . . . . . . . . . . . . . . . . .
Fuel, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . .
HUB, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUB BOLTReplacement, Front . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacement, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HUBFront . . . . . . . . . . . Rear. . . . . . . . . . . . .
HYDRAULIC CIRCUIT ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . . . .
HYDRAULIC PRESSURETest ENGINE (NON-TURBO)> . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> .
HYDRAULIC UNIT. . . . . . . . . . . . . . . . . . . . . . . . .
IDLE AIR CONTROL MOTOR (Stepper Motor)Check . . . .
On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND . . . .
Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
, . , . , . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . . . .
IDLE SPEED
Basic, Adjustment
ENGINE (TURBO) AND ENGINE> . . . . . . . . . . . . . . . . . . . . . . . . . . .
Curb, Check . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . ....
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IDLE-UP OPERATION, Check. . . . . . . . . . . . .. . . . . . . . . . . . .
IGNITION CABLES, Maintenance. . . . . . . . . . . . . . . . . . . . . . .
COIL. Check ENGINE (NON-TURBO)> . .
IGNITION COIL PACK, Check ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . . . .
IGNITION POWER TRANSISTOR, Check. . . . . . . . . . . . . . .
IGNITION PRIMARY VOLTAGE WAVEFORM, Check. . . . .
IGNITION SECONDARY VOLTAGE WAVEFORM, Check ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SECONDARY VOLTAGE WAVEFORM, Check ENGINE (TURBO) AND ENGINE>.. . . . . . . . . . .
IGNITION SWITCH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION SYSTEM ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE (TURBO)>. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IGNITION TIMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
...................................................
.........................
INFLATION PRESSURE, Tire, Check. . . . . . . . . . . . . . . . . . . . . .
INJECTOR ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . . . . .
On-vehicle Inspection ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . .
INPUT CLUTCHES . . . . . . . . . . . . . . . . . . . . . . . . .
INPUT SHAFT
Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . .
Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
INSIDE REAR VIEW MIRROR. . . . . . . . . . . . . . . . . . . . . . . .
INSTRUMENT PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTAKE AIR TEMPERATURE SENSOR ENGINE (NON-TURBO)>............................. . .
ENGINE (TURBO) AND ENGINE>.
On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . .
INTAKE MANIFOLD ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
ENGINE (TURBO)>. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Vacuum Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERIOR LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTERLOCK SWITCHCheck and Adjustment................................................... ............Operating Check
INTERMEDIATE GEAR . . . . . .
ALPHABETICAL, INDEX
ENGINE (TURBO) AND ENGINE>. . . . . . .
Intake Air Temperature, On-vehicle ENGINE (NON-TURBO)> . . . . . . . . . . . . . .
ENGINE (TURBO) AND . . , .
Throttle Position, Adjustment ENGINE (TURBO) AND ENGINE> . . . .
Throttle Position, On-vehicle Inspection ENGINE (NON-TURBO)> . . . . . . . . . . . . . ENGINE (TURBO) AND ENGINE>. . .
Volume Air Flow ENGINE (TURBO) AND ENGINE> . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Speed
. . . . . . . . . . . . . . . . . . . . .
SERVO,
. . . . . . . . .
. . . . . . . . . . . . . . . . . .
Adjustment ENGINE (TURBO) AND ENGINE> . . . . . . . . . . . . . . . . . . . . . .
SHAFT
Counterbalance. . . . . . . . . . . . . . . . . . . . . . .11Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Output . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Input, Disassembly . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .
Propeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output. . . . . . . . . . . . . . . . . . . . . . . . . .
Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SHIFT. . . . . . . . . . . . . . . .
SHIFT LOCK MECHANISM
Check
ENGINE (NON-TURBO)>. . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> .
SHIFTER RAILS, Overhaul . . . . . . . . . . . . . . . . . .
SHOCK ABSORBER
SIGHT GLASS REFRIGERANT LEVEL, Test. . . . . . . . . . . . . . .
SOLENOID On-vehicle Inspection ENGINE (TURBO) AND ENGINE>. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric EGR Transducer, Check ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . . . . .
Electric EGR Transducer, On-vehicle ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
Evaporative Emission Pur ENGINE (NON- Check. . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>. . . . . . .
Evaporative Emission Pur On-vehicle Inspection ENGINE (NON-. . . . . . , . . .
E N G I N E A N D . .
Evaporative . . . . . . . . . . . . . . . . . .
Fuel Pressure, On-vehicle Inspection (TURBO)>. . . . . . . . . . . . . . . .
Turbocharger Waste Gate, Check . . . . . . . . . . . .
Turbocharger Waste Gate, On-vehicle Inspection ENGINE (TURBO)> . . . . . . . . . . . . . . . . . .
SPARK COIL, Test ENGINE (NON-TURBO)> . . . . .
SPARK PLUG
Check ENGINE (NON-TURBO)> . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . Gleaning ENGINE (NON-TURBO)=.. . . . . . . . . .
ENGINE (TURBO) AND ENGINE>
Test ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . , .
SPARK PLUG CABLE, Resistance Check ENGINE . . . . . . . . . . . . . . . . . . . . . .
SPARK PLUG CABLE, Resistance ENGINE (TURBO) AND ENGINE>. . . . . . . . . .
SPARK PLUG CABLE, Test ENGINE (TURBO) AND ENGINE> . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARK PLUGS, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . SPEAKER . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . .
. ..*......
SPECIFICATIONS, Pressure Check ENGINE (NON-TURBO)> . . . . . . . . . . . . . . . . . . . . SPEEDOMETER, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPEEDOMETER GEAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SRS AIR BAG CONTROL UNIT (SRS-ECU). . . . . . . . . . . .
SERVICE . . . . . . . . . . . . . . . . . . . . . . .
SRS SYSTEM, Maintenance. . . . . . . . . . . . . . . . . . .. . . . . .STABILIZER BAR
STARTER MOTOR ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE>.. . . . . . . .
STARTING SYSTEM E N G I N E . . . . . . . . . . . . . . . . . . . . . .
ENGINE ENGINE>... . . . .
STATIONARY STEERING EFFORT, Check. . . . . . . . . . . . . . .
STEERING Check. . . . . . . . . . . . . . . . . . . . . . . . .
STEERING LINKAGE SEALS, Maintenance. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING WHEEL. . . . . . . . . . . . . . . . . . . . . . . . . . . ..
. . . .STEERING WHEELFree Play Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return to Center, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERINGAngle Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Effort Check. . . . . . . . . . . . . . . . . . . . .. . . . . . .
STOP LIGHT SWITCH, Check. . . . . . . . . . . . . . . . . . . . . . ....
STOPPER, Roll, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUNROOF. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .
SUSPENSION, Rear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCHAir Conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
ENGINE (NON-TURBO)>. . . . . . . . . . . . . . . . . . .
ENGINE (TURBO) AND ENGINE> . . . . .
Closed Adjustment ENGINE
(TURBO) AND ENGINE>. . . . . . . . . . . . . . , . . .
Closed Position, On-vehicle Ins ENGINE (TURBO) AND EN . . . . . top. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . .
Convertible top, bypass. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defogger, Rear Window. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Pressure, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition. . . ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .Interlock, Check and . . . . . . . .. . . . . . . . . .
Operating Check.. . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Steering Pressure, Check. . . . . . . . . . . . . . . . . . .
Stop Light, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SYNCHRONIZER. . . . . . . . . . . . . . .
Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TACHOMETER, Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ITAPE PLAYER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .