1990 MITSUBISHI SPYDER drain bolt

MANUAL ,
ENGINE AND Transaxle Assembly .
TRANSAXLE ASSEMBLY
REMOVAL INSTALLATION
22100270092
Pre-removal Operation
Transaxle Oil Draining to GROUP 00 Maintenance Service.)l Battery Removal
l Under Cover Removal
(Refer to GROUP 42
Under Cover.)
l Transfer Assembly Removal (Refer to
3.9 Nm
4
2.9
Post-installation Operation
l Supplying Transaxle Oil (Refer to GROUP 00
Maintenance Service.)l Shift Lever Operation Check
l Speedometer Operation Check
Transfer Assembly Installation (Refer to l Under Cover Installation
(Refer to GROUP 42 Under Cover.)
l Installation
69 Nm
51
56 Nm
42
15
51
Removal steps
Air cleaner cover and air intake
hose assembly
2. Air cleaner
3. Air hose 4. Air hose A
5. Battery tray
6. Evaporative emission canister
7. Evaporative emission canister
holder8. Battery tray stay 9. Shift cable and select cable
connection10. Backup light switch connector11. Vehicle speed sensor connector12. Starter motor13. Transaxle assembly mounting bolts14. Rear roll stopper bracket mountingbolts
15. Transaxle mounting bracket
mounting nuts
l Supporting engine assembly
Revision

MANUAL TRANSAXLE OVERHAUL Tools
Items Nm
Transfer
Cover mounting bolt
,
97
Driven bevel gear lock nut
Extension housing150109
Oil drain plug 3324
Oil filler plug3324
Transfer case adapter mounting bolt
Transfer cover mounting bolt
39 29
39
Transfer mounting bolt
5942
SEALANTS AND ADHESIVES
Items
Transaxle case rear cover mating surfacesSpecified sealants and adhesives
Mitsubishi genuine sealant
Part
or equivalent
Transaxle case clutch housing mating surfaces
Adapter-transaxle case mating surfaces
Adapter rear cover mating surfaces
Output gear bolt STUD Locking 70 or equivalent
Differential drive gear bolts
Bearing retainer bolt (Countersink head bolt only)
Air breather
SUPER WEATHERSTRIP or
equivalent
Transfer extension housing
adapter mating
surfaces
Transfer cover gasket Mitsubishi genuine sealant
Part
or equivalent
ATD Part or equivalent
SPECIAL TOOLS
Tool Tool number and Application
Oil seal installer
Oil seal installer
Quantity
As required
As.
As
Asrequired
As required
Installation of
extension
housing oil seal,
Installation of input seal
Revision

AUTOMATICTRANSAXLE
ENGINE (TURBO) AND ENGINE> Transaxle Assembly
Engine>
Pre-removalOperationl Transaxle Fluid Draining(Refer to GROUP 00 Maintenance Service.)l Battery Removall Under Cover Removal(Refer to GROUP 42 Under Cover.)I
I
I
Post-installation Operationl Battery Installationl Under Cover Installation(Refer to GROUP 42 Under Cover.)l Transaxle Fluid Supplying(Refer to GROUP 00 Maintenance Service.)l Selector Lever Operation Check
30 Nm
5915
44Nm
TSB Revision
Removal steps
1. Air cleaner cover and air intakehose assembly2. Air cleaner element
3. Battery tray
4. Battery tray stay
5. Transaxle control cable connection
6. Oil dipstick and guide assembly7. Starter motor
8. Park/Neutral position switch
connector9. Oil temperature sensor connector
10. Kick down servo switch connector11. Solenoid valve connector
12. Pulse generator connector
13. Speedometer
14. Transaxle assembly mounting bolts
15. roll stopper bracket mounting
16. Transaxle mounting bracket mount-
ing nuts17. Transaxle oil cooler l Supporting engine assembly

AUTOMATIC TRANSAXLE
ENGINE (TURBO) AND ENGINE> Transaxle Assembly
REMOVAL ANDINSTALLATION
23100570205
Operation
l Transaxle Fluid Draining
(Refer to GROUP 00
Maintenance Service)
l Battery Removal
l Under Cover Removal
(Refer to GROUP 42
Under Cover)
lFront Exhaust Pipe Removal (Refer to GROUP 15 Exhaust Pipe and Main Muffler)
l Transfer Assembly Removal (Refer to
3.92.9
Nm
Post-installation OperationlTransfer Assembly Installation l Front Exhaust Pipe Installation (Refer to GROUP
15 Exhaust Pipe and Main Muffler)
l Under Cover Installation
(Refer to GROUP 42
Under Cover)
l Battery Installation
l Transaxle Fluid Supplying
(Refer to GROUP 00
Maintenance Service)
30 Nm
22
23 17
69 Nm51
Removal steps
1. Air cleaner cover and air intake
hose assembly2. Air cleaner element
3. Air hose
4. Air hose A
5. Battery tray
6. Evaporative emission canister
7. Evaporative emission canister holder
8. Battery tray stay
9. Transaxle control cable connection
10. Oil dipstick and guide assembly
11. Starter motor
12. Park/Neutral position switch con- nector
13. Oil temperature sensor connector14. Kick down servo switch connector
15. Solenoid valve connector
16. Pulse generator connector
17. Speedometer connector
18. Transaxle assembly mounting bolts
19. roll stopper bracket mounting
20. Transaxle mounting bracket
ing nuts21. Transaxle oil cooler hoses connectionl Supporting engine assembly
TSB Revision

AUTOMATIC TRANSAXLE
ENGINE (NON-TURBO)> Transaxle Assembly
TRANSAXLE ASSEMBLY
l Transaxle Fluid Draining
l Transaxle Fluid Draining
(Refer to GROUP 00 Maintenance service)
(Refer to GROUP 00 Maintenance service)
l Battery Removal
l Battery Removal
l Under Cover Removal
l Under Cover Removal
(Refer to GROUP 42
Under Cover)
(Refer to GROUP 42 Under Cover)
7454
Post-installation Operationl Under Cover Installation
(Refer to GROUP Under Cover)
l Battery Installation
l Transaxle Fluid Supplying
(Refer to GROUP 00
Maintenance Service)
l Selector Lever Operation Check
9.2
6
5140
69 Nm51 I
42
51
Removal steps
1. Air cleaner cover and air intake
hose assembly2. Air cleaner element
3. Battery tray
4. Battery tray stay 5. Transaxle control cable connection
6. Oil dipstick and guide assembly
7. Starter motor
8. Output speed sensor connector
9. Transaxle range switch connector
10. Solenoid and pressure switch con-
nector11. Input speed sensor connector
12. Transaxle assembly mounting bolts13. roll stopper bracket mounting
14. Transaxle mounting bracket mount; ing nuts
15. Transaxle oil cooler hoses connec- tion
l Supporting engine assembly
TSB Revision

AUTOMATIC
TORQUE SPECIFICATIONS
Items
Bearing retainer bolts2015
Converter housing bolts16
Detent plate mounting bolt1 1
Differential drive gear bolts135
Drain3324.
End clutch cover bolts
End cover bolts
Idler shaft lock plate bolt
servo lock nut
7
5
54
2921
Manual control lever nut19
Manual control shaft set screw97
Oil filter bolts
Oil pan bolts
Oil pump assembly mounting bolts
One-way clutch outer race lock plate bolts
Park/neutral position switch bolts
Pressure check plug
Pulse generator bolts
Pump housing to reaction shaft support bolts1 18--
21
16
40 ,
8
9 7
8 ,
118 .
Solenoid valve mounting bolts5
Speedometer sleeve locking plate bolt3
Sprag rod support bolts
Transfer shaft lock nut2 4
215
Valve body assembly mounting bolts
Valve body bolts11
.5
TSB

A U T O M A T I C T R A N S A X L E
OVERHAUL
Spacer (For adjustment of front output bearing
Thickness Identification
mm (in.) symbol
1.16
16
1.1919
1.2222
1.25
25
1.28
28
1.3131
1.3434
1.37
37
1.40
40
1.43
43
1.46
46
TORQUE SPECIFICATIONS
TRANSAXLE
Part No.
66
8520
8521
Thickness
m m ( i n . )
1.49
1.52
1.55
1.58
1.61
1.64
1.67
1.70
1.73
Identification
symbol
5 5 ’
58
64
67
70
73
76
.
8527
853;
. .
.
Park/neutral position switch (PNP switch) bolt118
servo lock nut2921
Manual control lever nut1914
Manual control shaft set screw9 7
Oil drain bolt33 24
Oil filter bolt65
Oil dipstick guide bolt 2418
Oil boltpan118
Oil check plugpressure54
Oil assembly mounting boltpump2116
Oil boltpump118
Output bearing retainer bolt2418
Output flange bearing retainer bolt20 15
Parking rod support bolt24 18
Pulse generator bolt118
Roll stopper bracket bolt4935
Shift control cable bracket bolt2418
Speedometer gear locking plate bolt54
Transaxle mount bracket bolt
7051
Valve body assembly mounting bolt118
TSB

AUTOMATIC TRANSAXLE
OVERHAUL
Specifications
Items
Valve body bolt
Center bearing retainer stopper bolt
Center differential drive gear bolt
Front bearing retainer bolt
5 4
54
7554
4935
TRANSFER
Items
Cover mounting bolt Driven bevel gear lock nut
Extension housing mounting bolt
Oil drain plug
Oil filler plug
Transfer case adapter mounting bolt
Transfer cover mounting bolt
Nm_ _54::
1 5 0
191 ’ 4
33
33 , .
39 4 ,
39 28
SEALANTS AND ADHESIVES
Items
Transfer extension housing Transfer adapter Specified sealants and adhesives
,
MITSUBISHI Genuine Part or
Front bearing retainer bolts Stud Locking Part or equivalent
Center differential flange bolts
Air breather
Stud Locking Part No. 4170 or
ATD Part No. 8001 or equivalent-
.
TSB Revision