
INTAKE AND EXHAUST -Intake Manifold
15-17
\
05A0074
TSB Revision
I
INTAKE MANIFOLD
(1) Check for damage or cracking of any part.
(2) Check load (negative pressure) of drain port. Check cooling water and jet air passages for clogging. Clean if
required.
(3) Check deflection of installation surface with straight edge
and feeler gauge.
Standard value: 0.15 mm I.006
in.) or less
Limit: 0.3
mm
(.012 in.1
SERVICE POINTS OF INSTALLATION,MlSMDAK
15. INSTALLATION OF FUEL RAIL, FUEL INJECTOR
AND PRESSURE REGULATOR
Caution
Be careful not to drop the injector when the fuel rail
is installed.
3. CONNECTION OF RADIATOR UPPER HOSE Align the mating marks on the radiator hose and the hoseclamp and install; then apply pressure where shown by
the arrows in the illustration so that the clamp is correctly
seated at the clamp’s previous trace indentations.
Caution Be absolutely sure that the hose clamp is correctly
seated to its previous trace indentations.

ALPHABETICAL INDEX3
DISC BRAKEFront
......................................
.
35-94-I
Rear......................................
.
35-114-l
DlSC BRAKE PADS. Marntenance.......................
.
00-44-j
DWHARGlNG
SYSTEM ......................... 55-26-l
DISJRIBUTOR..............................
.
16-55-11
DOoR
........................................
42-74-lDOOR. Fit Adjustment
..............................
. 42-51-l
DOOR DRIP LINE WEATHERSTRIP
Front.......
.
........................... 42-112-j
Rear.....................................
.
42-114-IDOOR GLASS
Adjustment
...............................
42-52-f
Front..................................
.
42-80-l
Rear ........... 42-83-I
DOOR HANDLE
Front
...........
.
........ ............ 42-96-l
Rear.
.................. ................. 42-99-l
DOOR INSIDE HANDLE, Play Check.....................
.
42-52-l
DOOR LATCH
Front
.........
.
............... ........ 42-96-l
Rear.................................
. 42-99-l
DOOR MIRROR...............................
.
51-33-1
DOOR
MOULDING
Front
....................................
.
42-112-l
Rear......................................
.
42-114-l
DOOR REGULATOR
Front
......................................
.
42-80-I
Rear...............
.
.................... 42-83-l
DOOR RUNCHANNEL..........................
.
42-l 10-l
DOOR TRIM
Front
......................................
.
42-76-l
Rear.......................................
.
42-78-i
DOOR WATERPROOF FILM
Fron
t
.................................... 42-76-l
Rear........................................
.
42-78-l
DRIVE BELT
Compressor, Adjustment
....................
.
55-17-l
Tension Adjustment
Tension Adjustment
Water Pump and Generator, Maintenance ..............
00-41 -IDRIVE SHAFTFront Axle
.....................................
. 26-12-l
Rear
Axle
. 27-20-I
DRIVE SHAFT BOOTS, Maintenance....................
.
00-45-j
DRIVE SHAFT OIL SEALSReplacement
...........................
.
23-92-I
Replacement
.
22-18-l
Replacement
.
22-4-l
DRUMBrake, inside Diameter, Check
......................
.
35-67-j
Brake,
Rear..............................
.
..... 35-108-l
DRUM BRAKE, Rear
................................
.
35-108-1
DRUM BRAKE LININGS, Rear, Maintenance
..............
.
06-44-j
DRYER........................................
.
33B-127-l
E
EGR SOLENOID
.................................
.
17-28-j
On-vehicle
Inspection
On-vehicle
Inspection
.
13-101-t
On-vehicle
Inspection
.
13-191-l
EGR SYSTEM
speccon
.
17-25-j inspection
.
17-25-1
EGR TEMPERATURE SENSOR
Emission Control
................................
.
17-28-l
On-vehicle Inspection
On-vehicle Inspection
On-vehicle
Inspection
.
13-177-l
EGRVALVE........................................
.
17-27-f
EGR VALVE CONTROL VACUUM
.......................
.
17-26-l
ELECTRONIC CONTROL UNIT
35-134-jELEMENT
Air Cleaner. Inspection
and Replacement ................ 15-6-l
Air Cleaner, Maintenance ........................... go-39-j
END PLAY
Hub.
Inspection
.
33B-86-l
Hub. Inspection
.
26-5-l
Rear. Wheel Bearing, Adjustment
.
27-3-l
Rear Wheel Bearing. Check
.
27-15-i
ENGINE
DOHC
.......................................
.
11-63-l
SOHC.......................................
.
11-14-1
ENGINE CONTROL................................
.
13-328-l
ENGINE CONTROL MODULE POWER GROUND
On-vehicle Inspectron
..................
.
13-257-l
On-vehicle Inspection
.
13-45-l
On-vehicle Inspection
.
13-146-1
ENGINE CONTROL MODULE TERMINAL VOLTAGE
On-vehicle Inspection
.
13-315-I
On-vehicle Inspection
On-vehicle Inspection
.
13-192-l
ENGINE COOLANT
Concentration Test
....
.
............................
14-8-l LeakCheck
....................................... 14-8-l
Maintenance ..................................... 00-44-I
Replacement ..............................
,......
.
14-8-I
ENGINE COOLANT TEMPERATURE GAUGE UNIT.........
. 14-31-l
ENGINE COOLANT TEMPERATURE SENSOR
Cooling
........................................
. 14-31-I
Emission Control .................................. 17-21-l
On-vehicle Inspection
On-vehicle Inspection
.
13-55-j
On-vehicle Inspection
.
13-155-l
ENGINE COOLANT TEMPERATURE SWITCH
Cooling........................................
. 14-31-I
Heater, Air Conditioning and Ventilation ......... 55-57-l
ENGINE MOUNTING..................................
.
32-4-l
ENGINE OILCheck
................................
.
11-57-j
Check
. 11-7-l
Maintenance .....................................
00-41-1
ENGINE OIL FILTER, Maintenance ......................
.
60-41-j
ENGINE RPLL
STOPPER..............................
.
32-6-j
EPS CONTROL UNIT................................
.
37A-59-l
EPS MODE SELECTOR SWITCH.......................
.
37A-59-j
EpS SOLENOID, Check
..............................
.
37A-19-j
EVAPORATIVE EMISSION CANISTER...................
.
77-21-j
EVAPORATIVE EMISSION CONTROL SYSTEM............
.
17-15-l
EVAPORATIVE EMISSION PURGE SOLENOIDEmission Control
.................................
.
17-21-1
On-vehicle
Inspection
, 13-307-I
On-vehicle
Inspection
.
13-99-1
On-v&i&
inspection
........... 13-189-j
EVAPORATOR....
.
................................ 55-34-f
EXHAUST GAS RECIRCULATION (EGR) SYSTEM..........
.
17-22-I
EXHAUST MANIFOLD
DOHC-Non-Turbo................................
.
15-30-1

8ALPHABETICAL INDEX
ACTIVE-KS
.............................
.
338-l
41-1
Defogger ................................
.54-163-11
Horn
,
...............
54-105-11
Lightrng System............................
.
54-97-l)
Power, Check .............................. 55-24-l
RELEASE CYLINDER, Clutch.......................
.
21-13-l
REMOTE CONTROLLED MIRROR SWITCH..............
.
51-34-l
RESERVE TANK ............... 338-122-I
RESISTANCE
Rotary-sliding. Rear Hub, Adjustment
. 27-5-l
fiotation
Sliding, Rear Wheel Bearing, Check
.
27-16-l
RESISTOR
Heater, Arr Conditioning and Ventilation
............
. 55-28-l
On-vehicle
Inspection
RHEOSTAT.....
.
.........................
54-99-11
ROD
Lateral
.
338-l 17-l
Lateral
. 34-14-l
ROLLING DIAPHRAGM, Check .................. 338-89-I
ROLL STOPPER, Engine...........................
. 32-6-l
ROTARY-SLIDING RESISTANCE (TORQUE), Rear Hub,Adjustment
. 27-5-l
ROTATION SLIDING RESISTANCE, Rear Wheel Bearing,Check
. 27-16-l
RUNCHANNEL. Door
.............................
.
42-l 10-l
RUN-OUT
Front Brake Disc, Correction ...................
. 35-64-l
Rear Brake Disc, Check ......................... 35-66-l
Rear Brake Disc, Correction ...................... 35-66-i
WheeLCheck
................................. 31-4-I
S
SAFETY PRECAUTIONS
SEALS 55-12-l
Ball Joint, Maintenance
Steering Linkage, Maintenance
SEAT
Fron
t
.._........
Rear...
.
SEAT BELT
SELECTOR LEVER, Operation Check
SENSOR
........ 00-45-I
...... 00-45-I
........
52-35-l
....... 52-37-l
.... 52-39-l
........ 23-83-l
ACTIVE-ECS Barometric Pressure, On-vehicle Inspection
13-266-l
Barometric Pressure, On-vehicle inspection
Barometric Pressure, On-vehicle Inspection
Brake Fluld Level, Chec
k
35-54-l
Camshaft Position, On-vehicle inspection
Camshaft Position, On-vehicle Inspectron
13-69-l
Camshaft Position, On-vehicle Inspection
13-l
65-l
Crankshaft Position, On-vehicle Inspection
Crankshaft Position, On-vehicle Inspection
Crankshaft Position, On-vehicle Inspection
13-167-I
EGR Temperature California 17-28-l
EGR Temperature California, On-vehicle Inspection
EGR Temperature California, On-vehicle Inspection
13-85-l
EGR Temperature California, On-vehicle Inspection
Engine Coolant Temperature
Engine Coolant Temperature, On-vehicle Inspection
Engine Coolant Temperature, On-vehicle
Inspection
Engine Coolant Temperature, On-vehicle Inspection
13-l 55-l
G
Heated Oxygen, On-vehicle Inspection
Height 338-135-I
IAC Valve Position, On-vehicle Inspection
13-162-l
idle Speed Control Motor Position, On-vehicle Inspection
Intake Air Temperature 17-21-l
Intake Air Temperature, On-vehicle Inspection
Intake Air Temperature, On-vehicle Inspection
Intake Air Temperature, On-vehicle Inspection
13-l 52-l
Knock, On-vehicle Inspection
Oxygen, On-vehicle Inspection
Oxygen, On-vehicle Inspection
Throttle Position, Adjustment
>
Throttle Position, Adjustment
Throttle
Position, Adjustment
Throttle Position, Adjustment
Throttle Position, On-vehicle Inspection
13-287-1 13-87-l
13-179-l
23-92-l
13-248-l
13-35-l
13-136-I
13-270-I
Throttle Position, On-vehicle Inspection
Throttle Position, On-vehicle Inspection
. 13-157-l
Vehicle Speed, On-vehicle Inspection
Vehicle Speed, On-vehicle Inspection
. 13-80-I
Vehicle Speed, On-vehicle Inspection
.............................
13-l 73-l
Volume Air Flow, Emission Control ...................
.
17-21
-I
Volume Air Flow, On-vehicle Inspection
. 13-261-l
Volume Air Flow, On-vehicle Inspection
. 13-49-l
Volume Air Flow, On-vehicle Inspection
. 13-150-I
Wheel Speed
. 35-126-l
Wheel Speed, Output Voltage Measurement ............ 35-69-l
SERVO, Kickdown. Adjustment
.......................... 23-86-l
SHAFT
Axle
. 27-17-I
Drive........................................
. 26-12-I
Drive
. 27-20-I
Propeller.......................................
. 25-4-l
Steering.......................................
. 37A-25-l
SHIFT LEVER
AWD
.........................................
. 22-19-l
FWD
22-9-l
............................................
SHIFT LOCK MECHANISM, Check......................
. 23-84-l
SHOCK ABSORBER
Active-ECS
...................................
. 338-110-l
RearSuspension
. 34-35-l
Rear Suspension
.
34-l 1-ISOLENOID VALVE
Active-ECS
.................................
.
..33B-127- I
EGR
...............................
. 17-28-l
EGR
EGR

ALPHABETICAL INDEX
EGR
k
37A-19-I
Evaporative Emission Purge
17-21 -IEvaporative Emission Purge, On-vehicle Inspection
Evaporative Emission Purge, On-vehicle Inspection
Evaporative Emission Purge, On-vehicle Inspection
Fuel Pressure
13-307-I
Turbocharger Waste Gate, Inspectron
15-8-l
Turbocharger Waste Gate, On-vehicle Inspection
00-40-I
16-42-11
16-42-11
54-151-I
35-126-l
35-69-l
23-93-l
22-19-l
22-5-l
SPARK PLUG
Maintenanc
e
........
Test .........................
SPARK PLUG CABLE, Test........
.
SPEAKER.......................
.
SPEED SENSOR
Wheel
.
Wheel, Output Voltage Measurement
SPEEDOMETER CABLE
Replacement ..........
.
Replacement
.
Replacement
.
STABILIZER BAR
Active-ECS
.........
.
Front
Suspensron...........
.
Rear Suspension
.
STARTER MOTOR..................
.
STARTING SYSTEM................
.
STEERING GEAR BOX, Power.........
.
STEERING LINKAGE SEALS, Maintenance
STEERING SHAFT.................
.
STEERING WHEEL..............
.
STEERING WHEEL
AngleCheck.....................
. 37A-15-l
Centering ...................... 37A-16-l
Free Play Check. ............... 37A-15-l
Return to Center Check ............. 37A-19-l
STOP LIGHT, High Mounted ...........
54-96-l
I
STOPPER, Roll. Engine
................
. 32-6-i
STRUT
Active-ECS
338-97-I
.......
Front Suspension. ........................... 33A-6-l
...
SUNROOFBody
..........................
.
.......... 42-116-l
Fit Adjustment ................................ 42-53-l
SUPERCHARGING PRESSURE, Turbocharger, Inspection.....
.
15-7-l
SUSPENSIONRear
.
33B-114-l
Rear
.
34-24-l
Rear
.
34-6-i
SWITCHAccelerator, Inspection and Adjustment
..............
.
13-329-l
Air Conditioning
33A-13-l
34-37-l
16-19-1116-14-I
37A-32-l
00-45-I
37A-25-1
37A-25-I
Air Conditioning
Air Conditioning, On-vehicle Inspection
Air Conditioning, On-vehicle Inspection
Air Conditioning, On-vehicle Inspection
13-176-l
Brake Fluid Pressure
Brake Fluid Pressure, Check
Closed Throttle Position, Adjustment
13-250-l
Closed Throttle Position, Adjustment
Closed Throttle Position, On-vehicle Inspection
Closed Throttle Position, On-vehicle Inspection
13-61-l
Closed Throttle Position, On-vehicle Inspection
Column
.54-100-11Engine Coolant Temperature
Engine Coolant Temperature
FogLight...
Hazar
d
., .._.
High-Pressure (High-Pressure Tank Side),Actuation Pressure Chec
k
Ignrtion, Chasscs Electrical
Ignition, On-vehicle Inspection
Ignition, On-vehicle Inspection
Ignition, On-vehicle Inspection
54-99-11
54-98-11
33B-94-l
54-6-11
13-284-i
13-284-l
13-78-l
Ignitron. On-vehicle Inspection
Ignition, On-vehicle
Inspection
: 13-I 72-l
Ignition. On-vehicle Inspection
Ignition. Power Supply, On-vehicle Inspection
Low-Pressure (Low-Pressure Tank Side),
Actuation Pressure Check
Parking
Brake. Check.
.
Park/Neutral
Posrtion, Adjustment
Park/Neutral
Posrtion, On-vehicle Inspection
Park/Neutral Position, On-vehicle Inspection
36-3-l
23-84-l
13-284-I
13-78-l
Park/Neutral Position, On-vehicle Inspection
Power Steering Pressure, Check, Steering 37A-24-l
Power Steering Pressure, On-vehicle Inspection
Power Steering Pressure, On-vehicle Inspection
Rear Window Defogge
r
Remote Controlled Mirror 13-81-l
13-175-l
54-163-11
51-34-l
T
TANK
Fuel
.
13-322-l
Fuel
.
13-318-I
Reserve ....................................... 338-122-I
TENSIONDrive Belt Adjustment
>
11-61-1
Drive Belt Adjustment
11-12-I
Timing Belt Adjustment
TERMINAL VOLTAGE
Engine Control Module, On-vehicle Inspection
.................. 13-315-l
.. ....... ..........
Engine Control Module, On-vehicle Inspection
.
13-l 05-i..
.........
.
Engine Control Module, On-vehicle Inspection
TEST PROCEDURE
S
THEFT ALARM SYSTEM THERMAL VACUUM VALVE
55-13-l
54-165-11
17-27-l