1989 MITSUBISHI GALANT height

21-2CLUTCH - Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONSMZlCA-
Items
Clutch operattng method
Clutch disc”
Type
Facing diameter
O.D. x I.D.
Specifications
Non-Turbo Turbo
Hydraulic type
Hydraulic type
Single dry disc type Single dry disc type
mm
(In.)215 x 140 (8.5 x 5.5) 225 x 150 (8.9 x 5.9)
225 x 150 (8.9 x 5.9)‘2
Clutch cover assembly
Type
Clutch release cylinder
I.D.
Diaphragm spring Diaphragm spring
strap drive type strap drive type
mm (in.)20.64 (13/l 6)20.64 (13/16)‘3
19.05 (3/4)‘4
NOTE+l: Non-asbestos discs on vehicles with DOHC engine and SOHC engine (From 1992 models)‘2: 1992 models DOHC enginel 3: 1991 models“: 1992, 1993 models
SERVICE SPECIFICATIONS
ItemsSpecifications
Standard value
Clutch pedal heightmm (in.) 176-181 (6.9-7.1)
Clutch pedal
clevis pin play mm (in.) l-3 (.04-.I21
Clutch pedal free playmm (in.) 6-13
(.24-.51)
Distance between the clutch pedal and the
firewallwhen the clutch is disengaged mm (in.) 55 (2.2) or more
Limit
Facing rivet sinkmm (in.) 0.3 1.012)
Diaphragm spring end height differencemm (in.) 0.5 f.02)
1 TSB Revision

CLUTCH - Troubleshootinn
TROUBLESHOOTING
Symptom
Probable causeRemedy
Clutch slipsInsufficient clutch pedal playAdjust
Excessive wear of clutch disc facingReplace
Hardening of clutch disc facing, or adhesion of oilReplace
Clutch release fork catching Repair or replace parts
Weak or damaged diaphragm spring
Replace
Clogging of hydraulic systemRepair or replace parts
Gear shift malfunctionExcessive clutch pedal playAdjust
Distorted clutch disc, excessive oscillationReplace
Clutch cover assembly wornReplace
Clutch disc spline worn or corrodedReplace
Clutch disc facing peelingReplace
Clutch release bearing wornReplace
Damaged pressure plate or flywheelReplace
Leakage, air introduction or clogging of hydraulic systemRepair or replace parts
Iutch noise Insufficient clutch pedal playAdjust
Improper installation of clutch cover assemblyRepair or replace parts
Excessive wear of clutch disc facingReplace
Clutch release fork catching Repair or replace parts
Clutch release bearing worn
Replace
Weak or damaged torsion springReplace
Damaged pilot bushingReplace
Insufficient lubrication of bearing sleeve sliding surfaceRepair
Clutch pedal feels “heavy” Insufficient lubrication of clutch pedalRepair
Insufficient lubrication of clutch disc splineRepair
Clutch release fork catchingRepair or replace parts
Insufficient lubrication of bearing sleeve sliding surfaceRepair
Iutch
chattersWorn or damaged clutch disc facingReplace
Oil adhered to clutch disc facingReplace
Uneven height of diaphragm springRepair or replace parts
Weak or damaged torsion springReplace
Damaged pressure plate or flywheelReplace
Loose or damaged mounting
Replace or tighten
mounting
1 TSB RevisionI

CLUTCH - Service Adiustment Procedures21-5
Clutch pedal height
Clutch pedal clevispin play
08104,08YO43
Vehicles without
auto-cruise control Vehicles with
auto-cruise control
08A0025
IL\\A- i.14
in.)Nnt,erlock s.y,ityh ,
Clutch
II/ / ?--pedal08AOO41
Clutch pedal free play
08YO43
Distance between the
clutch pedal and the
firewall when theclutch is disengaged
‘5 :: :
*\\\ ;.,
\.
.-‘.* ..,.--. . .:,
eir-
.;
D
l3sFO13
SERVICE ADJUSTMENT PROCEDURES
CLUTCH PEDAL INSPECTION AND ADJUSTM&‘+d+d
1.Measure the clutch pedal height (from the face of the pedal
pad to the firewall) and the clutch pedal clevis pin play
(measured at the face of the pedal pad.)
Standard value (A): 176-181 mm (6.9-7.1 in.)
Standard value
(B): l-3 mm (.04-.12
in.)
2.If either the clutch pedal height or the clutch pedal clevis
pin play are not within the standard value range, adjust as
follows :
(1) For vehicles without auto-cruise control system, turn and adjust the bolt so that the pedal height is the
standard value, and then secure by tightening the lock
nut.
Vehicles with auto-cruise control system, disconnect
the clutch pedal position switch connector and turn the
switch for standard clutch pedal height. Then lock with
the lock nut.
NOTE
When the pedal height is lower than the standard
value, loosen the bolt or clutch pedal position switch,
and then turn the push rod to make the adjustment.
After making the adjustment, tighten the bolt or clutch
pedal position switch to reach the pedal stopper, and
then lock with the lock nut.
(2) Turn the push rod to adjust the clutch pedal clevis pin play to agree with the standard value and then secure
the push rod with the lock nut.
Caution
When adjusting the pedal height or the clutch pedal
clevis pin play, be careful not to push the push rod
toward the master cylinder.
3. Check to be sure that the interlock switch is as shown in
the illustration when the clutch pedal is depressed its full
stroke
[I51 mm (6.0 in.)]. If necessary, loosen the lock nut
and adjust.
4.After completing the adjustments, confirm that the clutch
pedal free play (measured at the face of the pedal pad)
and the distance between the clutch pedal (the face of the
pedal pad) and the
firewall when the clutch is disengaged
are within the standard value ranges.
Standard value (C):6-13 mm (.24--51 in.)
Standard value (D):55 mm (2.2 in.) or more
1 TSB Revision

22-2MANUAL TRANSAXLE
- Specifications
SPECIFICATIONS
GENERAL SPECIFICATIONSMZXA-A
ItemsSpecifications 4G63-SOHC 4G63-DOHC
Model KM206

<1989 models> KM206
F5M31 < 1992 and F5M22
<1990 and 1993 models>
models> 1991models>
Type5-speed5-speed 5-speed
Gear ratio
1 St3.363
3.083
2.8462nd
1.947 1.947 1.8333rd
1.285 1.285 1.2174th
0.9390.9390.888
5th0.7560.756
0.731
Reverse
3.083 3.083
3.166
Frnal reductron
ratio4.02 14.592 4.913
Speedometer gear ratio (driven/drive)
2913630/3630/36 (30/36
. 1993 models only)
NOTEOnly the model code for KM206 and F5M22
is different.
TORQUE SPEClFlCATiONSMUCC-A
ItemsNmftlbs.
Shift lever to lever (A) 19-2813-20
Lever (A) to bracket assembly19-2813-20
Drain plug30-3522-25
Filler plug
30-3522-25
Starter motor mounting bolt 27-34
20-25
Transaxle bracket60-8043-58
Shift lever knob 4.5-7.53-
5
Shift cable and select cable to body 9-14
7-10
Shift lever assembly to body
9-1
4
7-10
Clutch release cylinder mounting bolt
15-2211-16
Clutch tube to transaxle assembly15-2211-16
Transaxle mount bracket to transaxle
60-8043-58
Shift cable and select cable to transaxle 15-2211-16
Front height sensor rod to lower arm 17-2612-19
Transaxle mounting bolt
[I2 mm diameter bolt] 43-5
5
32-39
Transaxle mounting bolt [IO mm diameter bolt]
30-3522-25
Transaxle mounting bolt
[8 mm diameter bolt]IO-127-
9
Tie rod end to knuckle 24-3517-25
Lower arm ball joint to knuckle
60-7243-52
Bell housing cover
10-127-
9
TSB Revision