
SERVICE BRAKES - Service Adjustment Procedures35-53
switch
switch
c/ 14F516
Pedal
Idown /
\ \
F14517
TSB Revision
F14518
SERVICE ADJUSTMENT PROCEDURES
BRAKE PEDAL INSPECTION AND ADJUSTMAN-
1.Measure the brake pedal height as illustrated. If the brake
pedal height is not within the standard value, adjust as
follows.
Standard value (A): 176-181 mm (6.9-7.1 in.)
(1) Disconnect the stop light switch connector, loosen the
lock nut, and move the stop light switch to a position
where it does not contact the brake pedal arm.
(2) Adjust the brake pedal height by turning the operating
rod with pliers (with the operating rod lock nut
loosened), until the correct brake pedal height is
obtained.
(3) After screwing in the stop light switch until it contactsthe brake pedal stopper (just before the brake pedal is
caused to move), return the stop light switch l/2
to 1
turn and secure by tightening the lock nut.
2.
(4) Connect the connector of the stop light switch.
(5) Check to be sure that the stop light is not illuminated
with the brake pedal unpressed.
Reference value
(B): 0.5-1.0 mm (.02-.04 in.)
With the engine stopped, depress the brake pedal two or
three times. After eliminating the vacuum in the power
brake booster, press the pedal down by hand, and confirm
that the amount of movement before resistance is met
(the free play) is within the standard value range.
Standard value
(C): 3-8 mm (.l-.3 in.)
If the free play is less than the standard value, confirm that
the clearance between the stop light switch and brake pedal is within the standard value.
If the free play exceeds the standard value, it is probably
due to excessive play between the clevis pin and brake
pedal arm. Check for excessive clearance and replace
faulty parts as required.

35-54SERVICE BRAKES - Service Adjustment Procedures
F14519
14UOO61
When engine isstopped
No good
0
w
\/‘14UOO62z;redengine
is
14UOO60 ,3.
Start the engine, depress the brake pedal with approxi-
mately 500 N (110 Ibs.) of force, and measure the clearance
between the brake pedal and the floorboard.
Standard value(D): 80 mm (3.1 in.) or more
If the clearance is less than the standard value, check for
air trapped in the brake line and for brake fluid leaks. If
necessary, check the brake system mechanism (excessive
shoe clearance due to faulty auto adjuster) and repair
faulty parts as required.
4. After adjusting the height of the brake pedal, inspect the shift lock device.
5. If there is any trouble in the functioning of the shift lock device, adjust the shift lock cable.
NOTE
Refer to GROUP 23 for details about inspection and
adjustment of the shift lock device.
BRAKE FLUID LEVEL SENSOR CHECKM35F6A6
(1) Connect a circuit tester to the brake fluid level sensor.
(2) Move the float from top to bottom and check for
continuity.
(3) The brake fluid level sensor is in good condition if there is
no continuity when the float surface is above “A”, and if
there is continuity when the float surface is below “A”.
BRAKE BOOSTER OPERATING INSPECTION MlKcAJ
For simple checking of brake booster operation, carry out the
following tests.
(1) Run the engine for one or two minutes, and then stop it.
(2) Step on the brake pedal several’ times with normal
pressure.
If the pedal depressed fully the first time but gradually
becomes higher when depressed succeeding times, the
booster is operating properly.
If the pedal height remains unchanged, the booster is
faulty.
(3) With the engine stopped, step on the brake pedal several
(4
If
times with the same foot pressure to make sure that the
pedal height will not change.
Then step on the brake pedal and start the engine.
If the pedal moves downward slightly, the booster is in
good condit’on. If there is no change, the booster is faulty.
.) With the engine running, step on the brake pedal and then
stop the engine.
Hold the pedal depressed for 30 seconds. If the pedal
height does not change, the booster is in good condition.
If the pedal rises, the booster is faulty.
the above three tests are okay, the booster performance
can be determined as gooa.
If one of the above three tests is not okay at last, the check
valve, vacuum hose, or booster will be faulty.
CHECK VALVE OPERATION CHECKM3!3FNAK
cl989 models>
1. Remove the vacuum hose at the brake booster side.
2. Remove the check valve from the brake booster.
TSB Revision

4ALPHABETICAL INDEX
DOHC-Turbo.................................
. 15-31-f
SOHC-8VALVE..................................
.
15-27-t
SOHC-1 GVALVE............................
.
15-28-l
EXHAUST PIPEDOH
C
......................... 15-33-I
SOHC.....................................
.
15-32-l
EXHAUST SYSTEM, Maintenance ..................... 00-45-I
F
FAN MOTOR
Condenser
.............................
.
55-48-l
Radiator...................
.
......... 14-12-I
FEEDER CABLE ..........................
54-l 55-11FENDER................................
.
42-61-t
FILLER DOOR, Fuel Tank.........................
.
42-60-I
FILLER TUBE CAP, Fuel Tank, Inspection...............
.
17-21 -I
FILTER
Engine 011. Maintenance ....................
. 00-41-I
Fuel
Fuel
.
...................
13-I 15-lFuel
.
13-195
FITTINGS, Handling................................
. 55-22-l
FIXED SAS
Adjustment
........................
.
13-250-I
Adjustment
.
13-138-I
FLAT BATTERY, Remedy............................
.
35-75-l
FLOOR CONSOLE................................
.
52-29-l
FLUID
Power Steering, Level Check
...................
. 37A-21-l
Power Steering, Replacement ................. 37A-21-l
Transaxle, Replacement ..................... 23-82-l
FLUID LEVEL, Transaxle, Inspection .................. 23-82-l
FOG LIGHT................
.
......................
54-94-11FOG LIGHT SWITCH................................
.
54-99-114WS, Function Check
..........................
. 37B-6-l
FRONT BRAKE DISC
Run-out Check
...................................
. 35-63-I
Run-out Correction ........................... 35-64-l
Thickness Check .............................. 35-65-l
FRONT DISC BRAKE.................................
. 35-94-l
FRONT DISC BRAKE PAD, Check and Replacement ......... 35-59-l
FRONT DOOR DRIP LINE WEATHERSTRIP 42-112-I
FRONT DOOR GLASS...............................
. 42-80-l
FRONT DOOR HANDLE.........................
. 42-96-l
FRONT DOOR LATCH...
.
......... .......... 42-96-l
FRONT DOOR
MOULDING
........................... 42-112-I
FRONT DOOR REGULATOR........................
. 42-80-I
FRONT DOOR TRIM.................................
. 42-76-l
FRONT DOOR WATERPROOF FILM....................
. 42-76-l
FRONT GRILLE..................................
. 51-12-l
FRONT SEAT,...................................
. 52-35-l
FRONT WHEEL ALIGNMENT Adjustment
. 338-86-I
Adjustment
FUEL FILTER
DOHC
.......................................
. 13-327-I
SOHC-8VALVE
.................................
13-l 15-l SOHC-IGVALVE
................................ 13-195-I
FUEL HOSES, Maintenance ............................
00-39-1
FUEL LINE
DOHC-AWD ..................................
.
13-326-l
DOHC-FWD....................................
.
13-324-l
SOHC-8VALVE
................................. 13-113-l
SOHC-1 ~VALVE............................
.
13-l 95-IFUEL PRESSURE
On-vehicle Inspection
On-vehicle Inspection
On-vehicle Inspection
FUEL PRESSURE SOLENOID
On-vehicle Inspection
FUEL PUMP
On-vehicle Inspection
On-vehicle Inspection
On-vehicle Inspection
FUEL SYSTEM, Maintenanc
e
FUEL TANK
DOHC-AWD .,.......
DOHC-FW
D
SOHC-8VALVE
SOHC-16VALVE
FUEL TANK FILLER DOO
R
FUEL TANK FILLER TUBE CAP, Inspection
FUEL TANK PRESSURE CONTROL VALVE. 13-312-l
13-102-I
,.....13-I
92-l
13-307-I
......
13-258-l
....... 13-46-l
...... 13-147-l
....... 00-39-l
......
13-322-l
...... 13-318-l
..... 13-109-I
...... 13-195-I
....... 42-60-I
....... 17-21-I
....... 17-21-l
G
GARNISHES
51-13-l
GASKET
Cylinder Head
Cylinder Head
GAUGE UNIT, Engine Coolant Temperature
14-31-l
GEAR BOX, Power Steering 37A-32-l
GEAR OIL, Level Check
GENERATOR
16-g-11
GLASS
Door, Adjustmen
t
42-52-l
Door, Front 42-80-I
Door, Rear 42-83-l
Quarter Window 42-70-I
Window.............
.._......_...... 42-63-i
Window,Rear
42-72-i
GRILLE,Front
_. _. _.
51-12-l
G-SENSOR
Service Brakes
35-132-l
Output Voltage, Check 336-96-l
H
HANDLE
Door, Front
..........................
.
Door,Rear
...........................
Door Inside, Play Check. ..................
HAZARD SWITCH.........................
.
HEADLIGHTS............................
.
HEADLINING.............................
.
HEATED OXYGEN SENSOR, On-vehicle Inspection
>
...............................
HEATER CONTROL.......................
.
HEATER UNIT............................
.
HEIGHT SENSOR.........................
.
HIGH MOUNTED STOP LIGHT...............
.
42-96-1 42-99-l
42-52-l
54-98-11
54-92-11
52-31-l
13-290-I
55-25-l
55-30-I
338-l
35-l
54-96-11HIGH PRESSURE SWITCH (HIGH-PRESSURE TANK SIDE),Actuation Pressure Check. 338-94-I
16-42-11
42-55-l
42-50-I
54-l 03-11
54-105-11
HIGH TENSION CABLE, Spark Test
HOOD .__...._..._......__._...................
HOOD, Alignment Adjustment .
HOR
N
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . HORNRELAY
._.._._....___.........__.._._..___
HOSE
Brake, Maintenance
.
00-45-I

6ALPHABETICAL INDEX
LOW PRESSURE SWITCH (LOW-PRESSURE TANK SIDE)
Actuation Pressure Check
.
M
MAIN MUFFLER
DOH
C
SOHC
MANIFOLD
Exhaust
Exhaust
Exhaust
Exhaust
Intake
Intake
Intake
Vacuum Inspection
Vacuum Inspection
MANUAL TRANSAXLE
AWD
FW
D
Maintenance
MASTER CYLINDER
Clutch
Service Brakes.
METER, Boost, On-vehrcle
Inspectron
METERS AND GAUGES
MIRROR, Door
MIRROR SWITCH. Remote Controlled
MIXTURE CONTROL [MFI) SYSTEM : : : : : :
MODE SELECTOR SWITCH EPS
MOTOR 15-30-I
15-31 -I
15-27-l
15-28-l
15-21-l
15-14-l
15-18-l
11-60-I
11-9-l
22-l 5-l
22-2-i
00-42-l
21-12-l
35-81 -I
13-311-I
54-8-11
51-33-l
51-34-l
17-29-l
37A-59-l
Idle Arr Control (DC Motor), On-vehicle Inspection
Idle Air Control (Stepper Motor), On-vehicle Inspection
Idle Speed Control (DC Motor),
6n-vehicle
Inspection
Starte
r
MOULDING
Door. Front
Door. Rear
Exterio
r
MOUNTING 42-112-l
42-1 14-l
51-15-l
Engine.
,,,.....
Transaxl
e
MUFFLER
Main
Main
> 32-4-l
32-5-l
15-33-l
15-32-I
N
NOISE. Compressor, Adjustmen
t
NORMAL VEHICLE HEIGHT, Check and Adjustment
OIL 55-23-l
338-88-I
0
Engine. Check
Engine. Check
1 : : 1 : 1
Engine, Maintenance.
.
Transaxle. Replacement
Transaxle. Replacement
Transfer. Replacemen
t
OIL COOLER HOSES, Transaxle
OIL FILTER, Engine, Maintenance. 11-57-l
11-7-l
00-41-I
22-18-l
22-4-l
23-82-l
23-l
00-l
00-41 -I338-95-I
15-33-l
15-32-l
13-l
84-l
13-298-l
13-93-l
16-19-f
OIL LEVEL
Gear, Check
.
27-l 5-f
Transaxle, Inspection
. 22-17-l
Transaxle, Inspection
. 22-4-l
Transfer, Inspection ............................... 23-82-l
OIL LINE, Rear. .............. ..................... 378-13-I
OIL PAN
DOHC.....................................
. 11-71-l
SOHC......
.
.................................. 11-23-l
OIL PRESSURE SWITCH, Power Steering. Check ........... 37A-24-l
OIL PUMP Power Steering ................................. 37A-48-l
Power Steering, Pressure Test ...................... 37A-23-l
Rear..........
.
...
......................... 378-15-I
...
Rear, Discharge Flow Volume Check .................. 378-6-I “s
OIL SCREEN.
DOHC.....................................
.
11-71-l
SOHC.
......................................
.
1 l-23-l
OIL SEALS Camshaft
Camshaft
........................... 11-19-l
Drive Shaft. Replacement .................... 23-92-l
Drive Shaft, Replacement
. 22-18-l
Drive Shaft, Replacement
. 22-4-l
Transfer, Replacement
. 22-19-l
OUTPUT VOLTAGE,
G sensor, Check ..................
. 33B-96-l
OXYGEN SENSOR
On-vehicle
inspectron
.
13-87-l
On-vehicle Inspection
. 13-179-l
P
PAD
Disc Brake. Front, Check and Replacement ............
. 35-59-l
Disc Brake. Maintenance. ........................... 00-44-i
Disc Brake. Rear, Check and Replacement
’.............
. 35-65-l
PANEL. Loose ....................................... 42-62-l
PARKING BRAKE CABLE..............................
. 36-5-l
PARKING BRAKE LEVER...............................
. 36-4-l
PARKING BRAKE LEVER, Stroke Check...................
. 36-2-l
PARKING BRAKE SWITCH, Check.......................
. 36-3-l
PARK/NEUTRAL POSITION SWITCH
Adjustment ..................................... 23-84-l
On-vehrcle
Inspection
On-vehicle Inspection
On-vehicle Inspection
PCV VALVE, Inspection
................................ 17-14-l
PEDAL
Brake
..........................................
. 35-76-l
Brake, Inspection
and Adjustment
.................... 35-53-l
Clutch.........................................
. 21-7-l
Clutch. Inspection
and Adjustment
..................... 21-5-l
PERFORMANCE TEST...............................
. 55-21-l
PIPE
Exhaust
Exhaust
. 15-32-l
Water
....................... 14-26-l
Water
. 14-28-l
Water
. 14-23-l
PLAY
End. Hub, Inspection
End. Hub. Inspection
. 26-6-l
End, Rear Wheel Bearing, Check
. 27-3-l

8ALPHABETICAL INDEX
ACTIVE-KS
.............................
.
338-l
41-1
Defogger ................................
.54-163-11
Horn
,
...............
54-105-11
Lightrng System............................
.
54-97-l)
Power, Check .............................. 55-24-l
RELEASE CYLINDER, Clutch.......................
.
21-13-l
REMOTE CONTROLLED MIRROR SWITCH..............
.
51-34-l
RESERVE TANK ............... 338-122-I
RESISTANCE
Rotary-sliding. Rear Hub, Adjustment
. 27-5-l
fiotation
Sliding, Rear Wheel Bearing, Check
.
27-16-l
RESISTOR
Heater, Arr Conditioning and Ventilation
............
. 55-28-l
On-vehicle
Inspection
RHEOSTAT.....
.
.........................
54-99-11
ROD
Lateral
.
338-l 17-l
Lateral
. 34-14-l
ROLLING DIAPHRAGM, Check .................. 338-89-I
ROLL STOPPER, Engine...........................
. 32-6-l
ROTARY-SLIDING RESISTANCE (TORQUE), Rear Hub,Adjustment
. 27-5-l
ROTATION SLIDING RESISTANCE, Rear Wheel Bearing,Check
. 27-16-l
RUNCHANNEL. Door
.............................
.
42-l 10-l
RUN-OUT
Front Brake Disc, Correction ...................
. 35-64-l
Rear Brake Disc, Check ......................... 35-66-l
Rear Brake Disc, Correction ...................... 35-66-i
WheeLCheck
................................. 31-4-I
S
SAFETY PRECAUTIONS
SEALS 55-12-l
Ball Joint, Maintenance
Steering Linkage, Maintenance
SEAT
Fron
t
.._........
Rear...
.
SEAT BELT
SELECTOR LEVER, Operation Check
SENSOR
........ 00-45-I
...... 00-45-I
........
52-35-l
....... 52-37-l
.... 52-39-l
........ 23-83-l
ACTIVE-ECS Barometric Pressure, On-vehicle Inspection
13-266-l
Barometric Pressure, On-vehicle inspection
Barometric Pressure, On-vehicle Inspection
Brake Fluld Level, Chec
k
35-54-l
Camshaft Position, On-vehicle inspection
Camshaft Position, On-vehicle Inspectron
13-69-l
Camshaft Position, On-vehicle Inspection
13-l
65-l
Crankshaft Position, On-vehicle Inspection
Crankshaft Position, On-vehicle Inspection
Crankshaft Position, On-vehicle Inspection
13-167-I
EGR Temperature California 17-28-l
EGR Temperature California, On-vehicle Inspection
EGR Temperature California, On-vehicle Inspection
13-85-l
EGR Temperature California, On-vehicle Inspection
Engine Coolant Temperature
Engine Coolant Temperature, On-vehicle Inspection
Engine Coolant Temperature, On-vehicle
Inspection
Engine Coolant Temperature, On-vehicle Inspection
13-l 55-l
G
Heated Oxygen, On-vehicle Inspection
Height 338-135-I
IAC Valve Position, On-vehicle Inspection
13-162-l
idle Speed Control Motor Position, On-vehicle Inspection
Intake Air Temperature 17-21-l
Intake Air Temperature, On-vehicle Inspection
Intake Air Temperature, On-vehicle Inspection
Intake Air Temperature, On-vehicle Inspection
13-l 52-l
Knock, On-vehicle Inspection
Oxygen, On-vehicle Inspection
Oxygen, On-vehicle Inspection
Throttle Position, Adjustment
>
Throttle Position, Adjustment
Throttle
Position, Adjustment
Throttle Position, Adjustment
Throttle Position, On-vehicle Inspection
13-287-1 13-87-l
13-179-l
23-92-l
13-248-l
13-35-l
13-136-I
13-270-I
Throttle Position, On-vehicle Inspection
Throttle Position, On-vehicle Inspection
. 13-157-l
Vehicle Speed, On-vehicle Inspection
Vehicle Speed, On-vehicle Inspection
. 13-80-I
Vehicle Speed, On-vehicle Inspection
.............................
13-l 73-l
Volume Air Flow, Emission Control ...................
.
17-21
-I
Volume Air Flow, On-vehicle Inspection
. 13-261-l
Volume Air Flow, On-vehicle Inspection
. 13-49-l
Volume Air Flow, On-vehicle Inspection
. 13-150-I
Wheel Speed
. 35-126-l
Wheel Speed, Output Voltage Measurement ............ 35-69-l
SERVO, Kickdown. Adjustment
.......................... 23-86-l
SHAFT
Axle
. 27-17-I
Drive........................................
. 26-12-I
Drive
. 27-20-I
Propeller.......................................
. 25-4-l
Steering.......................................
. 37A-25-l
SHIFT LEVER
AWD
.........................................
. 22-19-l
FWD
22-9-l
............................................
SHIFT LOCK MECHANISM, Check......................
. 23-84-l
SHOCK ABSORBER
Active-ECS
...................................
. 338-110-l
RearSuspension
. 34-35-l
Rear Suspension
.
34-l 1-ISOLENOID VALVE
Active-ECS
.................................
.
..33B-127- I
EGR
...............................
. 17-28-l
EGR
EGR
