INSTRUMENT PANEL, GAGES & CONSOLE 8C-'I
SECTION 8C
NSTRUMENT PANEL, GAGES & CONSOLE
CONTENTS
General Description ................................... 8C-1
Instrument Panel and Gages ........................ 8C-1
Printed Circuit .......................................... 8C-1
Instruments ................................................... 8C- 1
Speed Sensors
............................ .. ............. 8C- 1
Pinion Gear
............................................. 8C-2
Photo Speed Sensor ................................ 8C-2
PM Generator ................... .. ...... ............... 8C-2
Speedometer ................................................ 8C-2
Mechanical ....................... .. .................... 8C-2
Quartz ........................ .. .......................... 8C-2
Digital .................... .. ...... ................. 8C-2
Fuel Gage .................................................... 8C-2
Temperature Warning Light ...................... 8C-3
Generator Warning Light ............................ 8C-3
Engine Oil Pressure Light ............................ 8C-3
"Service Engine Soon" Light ....................... 8C-3
Upshift Indicator Light .............................. 8C-3
Diagnosis .................... .. ........................... 8C-3
General Information .................................. 8C-3
Instrument Panel & Gages ...................... ..... 8C-3
On-Car Service ......................... .. ........... 8C-4
Instrument Panel Pad ................................... 8C-4
Instrument Panel Cluster ........................... 8C-4
Instrument Panel Carrier ............................. 8C-4
Headlight Switch .......................................... 8C-4
Console Mounted Switches and
Accessories
............................................... 8C-4
Console ......................................................... 8C-4
Speedometer .................................................. 8C-5
Illustra3ions ................................................. 8C-5
IP Pad ........................................................... 8C-5
IP Carrier ................................................... 8C-6
Instrument Cluster ....................................... 8C-6
Lower IP Covers ......................................... 8C-7
IP Trimplates ............................................... 8C-7
IP Hush Panels; with A/C .......................... 8C-8
..................... IP Lower Trim Pad (Console) 8C-8
Map Holder or Map Pocket ........................ 8C-8
IP Hush Panels; without A/C ..................... 8C-9
Radio Mounting ........................................... 8C-9
Subwoofer & Hatch Release
Switches/Covers ........................................ 8C- 10
Foglamp Switch/Cover ................................ 8C- 10
Oil Pressure and Temperature
Switches
..................................................... 8C-11
Heater/Ventilation/Defroster
Ductwork .................................................. 8C- 12
A/C and Defroster Ductwork ..................... 8C-13
Ram Vent System Ductwork ....................... 8C-14
Console Mounted Switches
&
Accessories ................................................. 8C- 14
Dash Insulators
............................................ 8C- 15
Heater Floor Outlet
..................................... 8C-15
................ Headlamp/Parking Lamp Switch 8C- 15
............. Dash Mounted Accessory Switches 8C- 15
GENERAL DESCRIPTION
INSTRUMENT PANEL AND GAGES
INSTRUMENTS
Instruments consist of fuel gage, temperature
The instrument panel on most cars is a sing,e unit indicator light, generator light, oil pressure indicator
design and all parts attach to the main instrument light, and speedometer. See Section 9F for optional
panel with clips and screws. To service the instrument Gages and tachometer. Service on instruments
panel and components see on-car service information, can be obtained through authorized repair stations.
However, knowledge of instrument circuit checks will
PRINTED CIRCUIT
All models are equipped with printed circuits
which supply current to most instrument panel lights
and instruments. These circuits are made of copper foil
which is die cut and bonded to a polyester base film
(usually mylar). The printed circuit electrical power is
supplied by a connector containing several wires, as
shown in the instrument panel wiring harness
installation instructions. The connector also helps
retain the printed circuit to the speedo cluster. The rest
of the circuit is retained by additional connectors (if
used) and snap-in
bulbs/sockets. For individual
printed circuit diagrams, see Section
8A-80/8 1/82/83,
'Instrument Panel'. help
in determining if operating difficulties lie in the
instrument itself or its related circuit.
Instruments have been designed for easy removal
by elimination of separate wiring. With the wiring
provisions integrated with the instrument panel wiring,
the instruments can be removed after removing the
trim and lens.
SPEED SENSORS
There are three speed sensors currently in use:
1. PINION GEAR; used in mechanical systems
2. PHOTO SPEED SENSORS; used in mechanical
systems
3. PM GENERATOR; used in electronic systems
INSTRUMENT PANEL. GAGES & CONSOLE 8C-3
tank only when ignition switch is turned to "ON" or
"ACCESSORY" positions.
When ignition is turned to "OFF" or "START"
positions, the pointer may come to rest at any position.
The letters
"E" and "F" on the fuel gage are used to
point out direction of indicator travel only.
TEMPERATURE WARNING LIGHT
The engine temperature warning light is
controlled by a thermal switch which senses engine
coolant temperatures.
When the ignition switch is turned to "START"
position, a test circuit is closed and the light will come
on to indicate whether the light is functioning properly.
It is important to note that with low boiling-point
coolants (such as plain water) the temperature light
may not come on even though the coolant is boiling.
GENERATOR WARNING LIGHT
The generator warning light, located in the
instrument cluster, should come on when the ignition
switch is turned
"ON" and engine is not running. If
not, either the bulb is burned out or wiring to generator
has an open circuit.
When the generator voltage output becomes
greater than the battery voltage, the
"GEN" light
should go out. This does not, however, indicate
whether the battery is being charged or if the voltage
regulator is functioning properly.
Checks of the charging system are covered in
Section 6D, 'Engine Electrical'.
ENGINE OIL PRESSURE LIGHT
The engine oil pressure warning light is mounted
in the instrument cluster and controlled by a pressure
operated switch located on the engine block. When the ignition switch is
in the
"run" or "start9' position, the
oil pressure light should come on. If not, the bulb is
burned out, there is an open circuit between the bulb
and the oil pressure switch, or there is an open circuit
between the oil pressure switch and the choke heater.
After the engine is running, the oil pressure light
should go out when the oil pressure reaches the correct
specification. If not an oil pressure problem, a faulty oil
pressure switch or an open circuit from the choke
heater fuse to the oil pressure switch is indicated.
"SERVICE ENGINE SOON" LIGHT
All cars have a "SERVICE ENGINE SOON"
light mounted in the instrument cluster. The
"SERVICE ENGINE SOON9' light should come on
during engine starting. The light may stay on
a short
time after the engine starts.
If the light comes on while
driving, service to the emission control system may be
required. See Section
6E and Section 8A-80,
'Instrument Cluster', for complete diagnosis and
wiring diagrams of the
""P;RVICE ENGINE SOON"
light circuit.
UPSHIFT INDICATOR LIGHT
If your vehicle has a manual transmission, there
may be an
''Upshift" light on the instrument panel.
This light is illuminated to indicate optimum shift
points throughout the range from optimum fuel
economy to optimum performance. When this light is
on, shift your transmission to the next higher gear
range if conditions permit. For fuel economy,
accelerate slowly and shift when the light goes on. For
performance, accelerate as desired and shift when the
light goes on.
Safe operation of the vehicle may require shifting
differently than indicated by the "Upshift" light to
adapt to weather, road or traffic conditions.
Downshifting one or more gears may be required
to keep the engine running smoothly or to maintain
satisfactory performance.
DIAGNOSIS
Diagnostic information for all instrument panel
electrical systems is found in Section
8A-80,
'Instrument Panel'.
CAUTION: When removing or
installing any electrical units,
disconnect the negative battery cable
to prevent possible short circuits
which could lead to personal injury
and/or property damage. When
replacing a speedometer or
odometer assembly, the law requires the
odometer reading of the replacement unit to
be set to register the same mileage as the
prior odometer.
if the same mileage cannot be
set, the
law requires that the replacement
odometer be set to zero and a label be
installed on the driver's door frame to show
the previous odometer reading and the date
of replacement.
GENERAL BNFORMATlOM
INSTRUMENT PANEL AND GAGES
The instrument panel is a single unit design and
and screws. To service the instrument panel and
all parts attach to the main instrument panel with clips components see Figs. 601 through 610.
8E -2 WINDSHIELD WIPER SYSTEMS F CARLINE
brush circuit (Fig. 12) is completed to the (+) 12 volts
DC source and the wiper motor runs at that particular
speed setting.
Moving the switch to the PULSE mode operates
the wiper motor intermittently and the delay can be
varied by moving the switch back and forth in the Delay
Mode. An instantaneous wipe can be obtained by mov-
ing the switch to the MIST position. If the switch is
pressed continually, a continuous wiping action will be
performed. See Figs. 14,
15, and 16.
DIAGNOSVC PROCEDURES
The following procedures assume that the service
technician has checked:
@ the continuity of circuit harness wiring,
@ that the wiper-motor assembly-to-dash
mounting hardware is tight,
circuit fuses, and
@ that the washer hoses are clear, not kinked,
disconnected or broken.
1. Apply a (+) 12 volt DC (source) voltage to wiper
connector pins as shown in Fig. 13. If the motor
runs in all operating modes
(LO, HI; PARK &
PULSE), perform the voltage and continuity wiper
switch tests as shown on Figs. 14, 15 and 16.
2. If the wiper motor does not run in any one or all
of the operating modes, refer to the Wiper-Washer
Motor Diagnostic Procedures Reference (Fig.
4).
WASHER PUMP
Check washer pump operation before removing
washer pump from the car. Disconnect (cover) wiring
harness connection to wiper cover connector. Then ap-
ply a
(+) 12 volt DC (source) voltage to wiper terminals
as shown on Fig. 17.
1. If washer pump motor does not run or does not
pump water, replace washer pump, See On-Car
Service procedures for "Washer Pump
Replacement.
' '
2. If washer pump motor runs and pumps water, the
problem is in the wiper switch. See Fig. 16 for
switch test procedures.
See Fig. 12 for wiper circuit diagrams.
WIPER MOTOR
Check motor operation before removing wiper as-
sembly from the car. Disconnect wiring harness from
wiper assembly before performing the following checks:
Fig. 3 Pulse Wiper Operation Chart
WINDSHIELD WIPER SYSTEMS - F CARLINE BE -11
IPER ASSEMBLY WIRING DIAGRAM IRING DIAGRAM STANDARD & STANDARDIWASH.OUTWIPE WIPER ASSEMBLY
ELECTRONIC
Fig. 12 WIS Wiper-Washer Circuit Diagrams
Install or Connect
1. New park switch assembly (standard switch has
no extra terminals. Pulse switch requires them).
2. FoIlow "Wiper Cover Replacement" procedure
carefully.
WIPER MOTOR REPLACEMENT
Remove or Disconnect
1. L.H. andR.H. wiper arms
2. Cowl cover
3. Wiper arm drive link from crank arm
4. Electrical connectors
5. Wiper motor attaching bolts
6. Wiper motor guiding crank arm through hole
Install or Connect
1. Wiper motor guiding crank arm through hole
2. Wiper motor attaching bolts
3. Electrical connectors
4. Wiper arm drive link to crank arm
5. Cowl cover
6. L.H. and R.H. wiper arms
WIPER TRANSMISSION
Fig. 19
Remove or Disconnect
1. Raise hood.
2. Right and left wiper arm and blade assemblies