IGNITION SYSTEM 6014.5
3. Rotor and cap. 4. Turn off the engine and remove the timing light.
Reconnect the number one spark plug wire, if
Set Ignition Timing removed.
Spark Plug Wires 1. Refer to the tune-up label located in the engine
compartment. Follow all instructions on the Use
care when removing spark plug wire boots
label. from
spark plugs. Twist the boot
1/2 turn before
removing and pull on the
boot only to remove the
With ignition off, connect the pick-up lead of
timing light to the number one spark plug. Use
a jumper lead between the wire and plug, or an
inductive type pick-up.
DO NOT pierce the wire,
or attempt to insert a wire between the boot and
the wire. Connect the timing light power leads
according to manufacturer's instructions.
Start the engine and aim the timing light at the
timing mark. The line on the balancer or pulley
will line up at the timing mark. If a change is
necessary, loosen the distributor hold-down
clamp bolt at the base of the distributor. While
observing the mark with the timing light, slighty
rotate the distributor until the line indicates the
correct timing. Tighten the hold-down bolt and
re-check the timing. wire.
When replacing plug wires, route the wires
correctly and through the proper retainers. Failure to
route the wires properly can lead to radio ignition noise
and crossfiring of the plugs, or shorting of the leads to
ground.
Special care should be exercised when reinstalling
spark plug boots, to assure that the metal terminal
within the boot is fully seated on the spark plug
terminal and that the boot has not moved on the wire.
If boot to wire movement has occurred, the boot will
give a false visual impression of being fully seated.
A
good check to assure that boots have been properly
assembled is to push sideways on the installed boots.
If they have been correctly installed, a stiff boot, with
only slight looseness, will be noted. If the terminal has
not been properly seated on the spark plug, only the
resistance of the rubber boot will be felt when pushing
sideways.
ON-CAR SERVICE
I I -COI L & BRACKET ASM. 2-DISTRIBUTOR 3-COIL WIRE I
Fig. 601 Distributor and Coil - LB8
6E3-A-34 5.OL (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
MANIFOLD AIR
TEMPERATURE
MAT SENSOR SIGNAL
NSOR GROUND
COOLANT
TEMPERATURE
SENSOR
CODE 23
MANIFOLD AIR TEMPERATURE (MAT) SENSOR CIRCUIT
(LOW TEMPERATURE INDICATED)
5.OL (VIN F) & 5.7L (VIN 8) "F" SERIES (PORT)
Circuit Description:
'I'he MAT sensor uses a thermistor to control the signal voltage to the ECM. The ECM applies a voltage (4-6
volts) on CKT 472 to the sensor. When the air is cold, the sensor (thermistor) resistance is high, therefore, the
ECY will see a high signal voltage. If the air is warm, the sensor resistance is low, therefore, the ECM will see
a low voltage.
Test Description: Numbers below refer to circled
numbers on the diagnostic chart.
1. Code 23 will set if:
@ A signal voltage indicates u manifold air
temperature below -30°C (-22°F) for
12
seconds.
@ Time since engine start is 1 minute or longer.
@ No VSS (vehicle not moving)
2. A Code 23 will set, due to an open sensor, wire, or
connection. This test will determine if the wiring
and ECM are OK. The MAT sensor is difficult to
reach and this test can be performed
by
disconnecting the MAT jumper harness connector.
If the "Scan" indicates a temperature of over
130°C the jumper harness to the sensor should be
checked before replacing the sensor.
3. This will determine if the signal CKT 472 or the
5V return CKT 452 is open.
Diagnostic Aids:
A "SCAN" tool reads temperature of the air
entering the engine and should read close to ambient
air temperature when engine is cold, and rises as
underhood temperature increases.
Carefully check harness
ancl connections for
possible open CKT
472 or 452.
Refer to "Intermittents" in Section
"H".
6E3-A-42 S.OL (VIN F) & 5.7L (VIN 8) DRIVEABILITY AND EMISSIONS
SYSTEM GND
SYSTEM GND
SYSTEM GND
ANALOG GND
BURN-OFF CONTROL CKT
-
CODE 33
MASS AIR FLOW (MAF) SENSOR CIRCUIT
(GMISEC HIGH)
5.OL (VIN F) & 5.7L (VIN 8) ""FY"IES (PORT)
Circuit Description:
The mass air flow (MAF) sensor measures the amount of air which passes through it. The ECM uses this
information to determine the operating condition of the engine to control fuel delivery.
For
a detailed
description of the MAF sensor operation refer to Section
"C".
The oil pressure switch or the ECM, through control of the fuel pump relay, will provide 12 volts for the
MAF power relay which provides the
12 volts needed by the MAF sensor.
The ECM provides
a current limiting 5V on the signal line (CKT 998). The MAF sensor then changes the
signal by dropping the voltage, so thai with low air flow the ECM sees
a low voltage and a high air flow will
cause the ECM to see near the
5 volt supply.
Test Description: Numbers below refer to circled 3. If a burn-off signal is present at the MAF sensor
numbers on the diagnostic chart.
with the engine running, a Code
33 will set. Be
Code
33 indicates: ECM has seen flow in excess of
sure no voltage is present on CKT 994 for the first
45 grams per second (above about 2.2 volts) for one 2 seconds after the ignition is turned "ON", or
second when: after the
2 second period.
@ Engine is first started 4. The ECM sources a voltage (4-6 volts) to the MAF
OR sensor on CKT 998. This test checks for that
@ TPS is less than 4 throttle. voltage. @ RPM is less than 2000.
Due to the 5 volt pull-up resistor in the ECM if Diagnostic Aids:
CKT 998 becomes open, the ECM will see a high
voltage signal and set
a Code 33. Intermittent:
By jumpering the fuel pump test
1. This test will determine if the conditions to set the terminal (G term, of ALDL) to 12 volts, the MAF
code still exist. sensor will stay powered up and the signal line should
2. With the ALDL terminal "G" jumpered to 12 volts,
see a low voltage, less than 250 mv or low grams per
there should be
12 volts at the sensor. If no second on a "SCAN" tool. By wiggling the related
voltage is present, make sure that the fuel pump
is wiring the intermittent may be detected. Also, an
running.
If not, repair fuel pump circuit. erratic signal with the engine running may indicate
fili~ltv wirinq or components.
DRIVEABILITY AND EMISSIONS 5.OL (VIN F) & 5.7b (VIN 8) 6E3-CZ-13
IDLE STOP SCREW
ASSEMBLY
IDLE STOP
SCREW PLUG
Figure C2-16 Removing Idle Stop Srew Plug
60 IDLE AIR/VACUUM SIGNAL HOUSING
70 IDLE AIR CONTROL VALVE (IAC)
71 IAC GASKET
Figure C2-17 Idle Air Control Valve Assembly
3. With IAC motor connected, ground diagnostic
terminal. Measure
4. Turn "ON" ignition, do not start engine. Wait at @ Distance from gasket mounting surface of IAC
least 30 seconds. valve assembly
(70) to tip of pintle,
5. With ignition
"ON", disconnect IAC electrical (Dimension
"A" in Figure C2-17).
connector.
Important
6. Disconnect
the distributor set-timing connector.
7. Start
engine and allow to go "Closed Loop".
8. Remove
ground from diagnostic terminal.
9. Adjust idle stop screw to 400 rpm 5.01,, 450 rpm
5.7L in neutral for manual or automatic
transmission vehicles.
10. Turn ignition "OFF" and reconnect connector at
IAC motor.
11. Adjust TPS, if necessary:
@ With ignition "ON", use a "Scan" tool or 3
jumper wires and adjust TPS to obtain .54 volt
+ .08 volt. - @ Tighten screws, then recheck reading to
insure adjustment has not changed.
12. Start engine and inspect for proper idle operation.
IDLE AIR CONTROL VALVE ASSEMBLY AND
CASKET
ORemove or Disconnect
1. Electrical connector at idle air control valve
assembly (70).
2. IAC valve assembly from IACVIcoolant cover
assembly.
3. IAC valve assembly gasket (71) and discard.
NOTICE: Before installing new idle air control valve
assembly, the position of its
pinlle MUST
be checked. If pintle is extended too far,
damage to the assembly
may occur
Adjust
If distance is greater that 28 mm (1 118 in.), reduce
it as follows:
a. If IAC valve assembly has a "collar" around
electrical connector end, use firm hand pressure
on pintle to retract it. (A slight side-to-side motion
may help.)
b. If
IAC valve assembly has no "collar", compress
pintle-retaining spring toward body of IAC valve
and try to turn pintle clockwise.
@ If pintle will turn, continue turning until
28mm
(1 118 in.) is reached. Return spring to
original position, with straight part of spring
end lined up with flat surface under pintle
head.
@ If pintle will not turn, use firm hand pressure
to retract it.
Install or Connect
1. New IAC valve assembly gasket (71) on IAC valve
assembly
(70).
2. IAC valve assembly in IACVIcoolant cover
assembly (61).
Tighten
IAC valve assembly to 18N.m (13 ft. Ibs.), with
wrench on hex surface only.
3. Electrical connector at IAC valve assembly (70).
6E-4 DRIVEABILITY AND EMISSIONS - FUEL INJECnON
and ohms. You should understand what happens in a
circuit with an open or a shorted wire. You should be
able to read and understand a wiring diagram. A
short to ground
is referred to as a ground to
distinguish it from a short between wires.
Use of Circuit Testing Tools
You should know how to use a test light, how to
connect and use
a tachometer, and how to use jumper
wires to by-pass components to test circuits. Care
should be taken to not deform the terminal when
testing.
Use of Digital Volt-Ohm Meter (DVM)
You should be familiar with the digital volt-ohm
Meter, particularly essential tool J-29125-A,
J34029A
or equivalent. You should be able to measure voltage,
resistance, and current, and know how to use the
meter correctly.
The digital volt-ohm meter is covered in the
"Special
ToolsJ'portion of this section.
DIAGNOSTIC INFORMATION
The electronic control module (ECM) is equipped
with a self-diagnosis system which detects system
failure and aids the technician by identifying the
circuit at fault via a trouble code. Below is
information about the way the ECM displays a
problem and how this corresponds to a trouble code in
the ECM. The ECM can also indicate an "Open Loop"
or "Closed Loop" mode.
"'Service Engine Soonw Light
This light is on the instrument panel, and has two
functions:
@ It is used to tell the driver that a problem has
occurred, and that the vehicle should be taken for
service as soon as reasonably possible.
@ It is used by the technician to read out "Trouble
CodesJ' to help diagnose system problems.
As a bulb and system check, the light will come
"ON" with the key "ON" and the engine not running.
When the engine is started, the light will turn "OFF".
If the light remains "ONJ', the self-diagnostic system
has detected a problem. If the problem goes away, the
light will go out in most cases after 10 seconds, but a
Trouble Code will remain stored in the ECM.
Intermittent "Service Engine Soon" Light
The diagnostic charts in Section "A" are set up to
check whether or not a stored trouble code is
"intermittent" or "hard". An
"intermittent" code is one which does not
always reset when the code setting parameters are
met, or is not present while you are working on the
vehicle. This is often caused by
a loose connection.
The facing page will contain diagnostic aids to help in
detecting
intermittents.
A "hard" code is one which is present when you
are working on the vehicle and the condition still
exists while working on the vehicle. The chart with
the stored trouble code number will lead you to the
cause of the problem.
Trouble Codes
The engine control module (ECM) is really a
computer. It uses sensors to look at many engine
operating conditions. It has
a memory and it knows
what certain sensor readings should be under certain
conditions. These conditions are described on the
facing page of each Trouble Code chart. If a sensor
reading is not what the ECM thinks it should be, the
ECM will turn "ON" the "Service Engine Soon" light
on the instrument panel, and will store a Trouble Code
in the memory. The Trouble Code tells which circuit
the trouble is in. A circuit consists of a sensor (such as
coolant temperature), the wiring and connectors to it,
and the ECM.
i
To get a Trouble Code out of the ECM, we use the
assembly line diagnostic link (ALDL) connector.
!
ALDL Connector I
I
The assembly line diagnostic link (ALDL) is a
diagnostic connector located in the passenger
compartment (Figure 2). It has terminals which are
used in the assembly plant to check that the engine is
operating properly before it leaves the plant.
Terminal "B" is the Diagnostic terminal, and it can be
connected to terminal
"A", or ground, to enter the
Diagnostic mode, or the Field Service Mode.
The ALDL connector is also used by "ScanJ' tools to
read information from the ECM via the Serial Data
Line. Serial Data information
is used extensively
throughout the manual.
Diagnostic Mode
1
If the Diagnostic terminal is grounded with the
ignition "ON" and the engine stopped, the system will
enter the Diagnostic Mode. In this mode the ECM
will:
1. Display a Code 12 by flashing the "Service Engine
Soon" light (indicating the system is operating). A
Code 12 consists of one flash, followed by a short
pause, then two flashes in quick succession. This
code will be flashed three times. If no other codes
DRIVEABILITY AND EMISSIONS - FUEL INJECTION 6E-5
TERMINAL IDENTIFICATION
GROUND SERIALDATA
(SEE SPECIAL TOOLS)
DIAGNOSTIC TERMINAL
I.I.R. (IF USED) T.C.C. (IF USED)
SERVICE
ENGINE FUEL PUMP (IF USED)
SOON LAMP- IF USED
SERIAL DATA (IF USED) 3-29-86 *6S 2615-6E (SEE SPECIAL TOOLS)
Figure 2 - ALDL Connector
are stored, Code 12 will continue to flash until the
Diagnostic terminal is ungrounded.
Codes can only be obtained with the engine
stopped. Grounding the Diagnostic terminal with the
engine running gives the "field service mode".
2. Display any stored trouble codes by flashing the
"Service Engine Soon" light. Each code will be
flashed three times, then Code
12 will be flashed
again.
If a trouble code is displayed, the memory is
cleared, then the engine is run to see
if the code is
a "hard" or "intermittent" failure. If it is a "hard"
failure, a Diagnostic Code chart is used to find the
problem. If it is an intermittent failure, the charts
are not used. Diagnostic aids are usually included
on the facing page. Section
"B" also covers the
topic of "Intermittents".
A physical inspection of
the applicable system most often will resolve the
problem.
3. Energize all ECM controlled relays and solenoids
except fuel pump relay
.
4. The IAC valve on most models also moves to the
fully extended position.
Field Service Mode
If the Diagnostic terminal is grounded with the
engine running, the system will enter the Field
Service mode. In this mode, the "Service Engine
Soon" light will show whether the system is in "Open"
or
"Closed Loop".
In "Open Loop" the "Service Engine Soon" light
flashes two and one-half times per second.
In "Closed Loop", the light flashes once per second:
Also, in "Closed Loop", the light will stay OUT most of
the time
if the system is too lean. It will stay "ON"
most of the time if the system is too rich.
While the system is in Field Service Mode, the
ECM will be in the following mode:
1. New trouble codes cannot be stored in the ECM.
2. The "Closed Loop" timer is bypassed.
Clearing Trouble Codes
When the ECM sets a trouble code, the "Service
Engine Soon" light will come "ON" and a trouble code
will be stored in memory. If the problem is
intermittent, the light will go out
10 seconds after the
fault goes away. However, the trouble code will stay
in the ECM memory until the battery voltage to the
ECM is removed. Removing battery voltage for
30
seconds will clear all stored trouble codes.
Trouble Codes should be cleared after repairs have
been completed. Also, some diagnostic charts will tell
you to clear the codes before using the chart. This
allows the ECM to set the code while going thru the
chart, which will help to find the cause of the problem
more quickly.
NOTICE: To prevent ECM damage, the key must
be
"OFFn when disconnecting or
reconnecting power to
ECM (for
example battery cable,
ECM pigtail,
ECM fuse, jumper cables, etc.).
ECM Learning Ability
The ECM has a "learning" ability which allows it
to make corrections for minor variations in the fuel
system to improve driveability. If the battery is
disconnected to clear diagnostic codes, or for repair,
the "learning" process has to begin all over again.
A
change may be noted in the vehicle's performance. To
"teach" the vehicle, make sure the engine is at
operating temperature, and drive at part throttle,
with moderate acceleration and idle conditions, until
normal performance returns.
DRIVEABILITY AND EMISSIONS
SECTIONS
6E2 and 6E3 SUMMARY
The Driveability and Emissions sections are
subdivided into three sub-sections:
SECTION A: STARTING POINT AND CODE CHARTS
@ Diagnostic circuit check (Starting Point)
@ No-start and fuel system check charts
@ Code Charts
SECTION B: SYMPTOMS
e Based on driveability symptoms, when no
codes, or intermittent codes, are stored.
SECTION C: COMPONENT SYSTEMS
@ Circuit descriptions
@ On-car service
@ Functional checWDiagnosis charts
TROUBLESHOOTING TESTS m r rn 0
With a Short Finder
1. Remove the blown fuse, leaving the Battery
connected.
2. Connect the Short Finder across the fuse
terminals.
3. Close all switches in series with the circuit
you are troubleshooting.
4. Operate the Short Finder. The Short Finder
will pulse current to the short. This creates
a pulsing magnetic field surrounding the
circuit wiring between the fuse block and
the short.
5. Beginning at the fuse block. slowly move
the Short Finder meter along the circuit
wiring. The meter will show current pulses
through sheet
inetal and body trim. As long
as the meter is between the fuse block and
the short, the needle will move with each
current pulse. When you have
moved the
meter past the point of the short. the needle
will stop
moving. Examine the wiring in
that area for the short to ground.
Fuses Powering Several Loads
1. Find the schematic in Fuse Block Details
(8A-11) for the fuse that has blown.
2. Open the first connector or switch leading
from the fuse to each load.
3. Replace the fuse.
@ If the fuse blows, the short is in the
wiring leading to the first connector or
switch. Use a test light, meter, or short
finder as described above.
@ If fuse does not blow, go to next step.
4. Close each connector or switch until the PROPER JUMP STARTING PROCEDURES
fuse blows, to find which circuit the short is
With the use of electronic components (such
in. Connect test lamp, meter, or short finder
as solid-state radios, electronic control
mod- at the connector to the suspect circuit (dis- ules, and others) becoming more wide-spread
connected) rather than at the fuse termi- each model year, the potential for damage nals. caused by improper jump starts increases. The
SHORT FUSE FINDER - BLOCK -
MOVE METER
NEEDLE STOPS
MOVING HERE
NO PULSING
MAGNETIC
FIELD
Cb
SHORT TO
GROUND
w-
Finding Short With Short Finder
following guidelines are presented to reduce
the likelihood of such damage.
JUMP START ONLY IF BUILT-IN
HYDROMETER "EYE" ON BATTERY IS
DARK. If the "eye" is clear or yellow, do not
attempt to jump start. If the "eye" is green,
the Battery is charged and does not require a
jump start. Both the booster and the dis-
charged Battery should be treated carefully
when using jumper cables.
CAUTION: Do not expose the Battery to
open flame or sparks. Serious personal
injury, particularly
to the eyes, may result
from
a Battery explosion, Battery acid, or
electrical burns.
The Ignition Switch must be in OFF
when connecting or disconnecting the
jumper cables.
All accessories. including the Radio.
should be turned off before jump start-
ing.
Cable polarity must be correct. Compo-
nent damage can occur
if the polarity is
re~~ersed. even if only briefly.
a Connect the positive jumper cable first.
then connect the negative cable to the
engine ground (not the negative termi-
nal of the dead Battery).
STARTER AND CHARGING SYSTEM
A: ENGINE DOES NOT CRANK AND
STARTER SOLENOID DOES NOT
CLICK (TABLE 4-AUTOMATIC
TRANSMISSION)
Connect: FUSED JUMPER
At: GEAR SELECTOR SWITCH CONNECTOR
(Disconnected)
Condition:
0 Ignition Switch: START
I
Jumper I Corren Resuk I For Diagnosis I Between
I (:::LI& IEngine cranks I See 1 1
If engine cranks, replace Gear Selector
Switch. Check Gear Selector Switch
adjustment before replacing with new
switch.
1. ChecWrepair PPL (6) wire for an open.
A: ENGINE DOES NOT CRANK AND
STARTER SOLENOlD DOES NOT
CLICK (TABLE 5-MANUAL
TRANSMISSION)
Connect: FUSED JUMPER
At: CLUTCH SWITCH CONNECTOR
(Disconnected)
Condition:
I 0 lanition Switch: START I
I :if,",":: 1 Engine cranks I See 1 I
Jumper
Between
If the engine cranks, checklreplace the
Clutch Start Switch.
1. Checklrepair PPL (6) wire for an open.
A: ENGINE DOES NOT CRANK AND B:
STARTER SOLENOID CLICKS BUT
STARTER
SOLENOID DOES NOT ENGINE DOES NOT CRANK OR
CLICK (TABLE 61 CRANKS SLOWLY (TABLE 1)
Correct Result Measure:
VOLTAGE
At: IGNITION SWITCH CONNECTORS
C1 &
C2 (Connected)
For Diagnosis
I Measure ( Correct Result I For Diagnosis 1 Between
I B2 (RED)& I Battery ( See 1 I Ground
I B3 IRED'& I Battery ( See 1 1 Ground
0 Turn the Ignition Switch to START
Measure: VOLTAGE
At: BPirTERV TERMINALS
Conditions: Battery fully charged
0 Fuses lNJ1 and FPIINJ 2: REMOVED
Ignition Switch: START
Engine being cranked
See 2 IYEL' &
Ground
For Diagnosis
See
Measure
Between
Positive &
Negative Battery
Terminals
If
all the voltages are correct, checklrepair
YEL (5) wire for an open (see schematic).
1. Check RED (2) wire and Fusible Link B
(see schematic).
2. Replace Ignition Switch.
Battery
0 If
the voltage is correct, go to Table 2.
1. Refer to Section 6D for Battery Load
Test. Remove Starter Assembly for
repairs if the Battery is
OK.
Correct
Voltage
Greater than
9.5 volts