Page 225 of 513

BODY
b
Method 
2
Start 
the
engine 
and 
turn 
on 
the 
window
defogger 
system 
With 
a 
d 
c
voltmeter
setup 
shown 
in
Figure 
BF
70 
check 
each 
heat 
wire
for
discontinuity
If
the 
meter 
indicates 
12 
volts
or 
0 
on
a
specific 
wire
that
line 
is 
broken 
Normal 
indication
6 
volts
A
break 
in 
that 
line 
can 
then
be 
detected
by 
moving
the
positive 
lead
of 
meter
along 
the
line 
until
an
abrupt
variation 
in
the 
meter 
indication 
is
encountered
Fig 
BF 
70
Checking 
for 
broken 
heat 
wire
with 
d 
c 
voltmeter
c
Method 
3
With 
an 
ohmmeter
setup 
shown 
in
Figure
BF 
7l 
locate 
one
lead 
on 
each 
end 
of 
a 
heat 
wire 
and
the
other 
in 
the 
rniddle 
section
of 
that 
wire 
If
the
meter
registers 
on
a 
specific
grid 
line 
a
value 
twice 
as
much 
on
any 
other 
line 
that
line 
is 
broken
A
break 
in 
that
line 
can 
then 
be
located
by 
an
abrupt
variation 
in 
the
meter 
indication 
as 
the 
test
lead 
moves
along 
the 
broken 
heat 
wire
r
I
I
I
J
I
I 
v
Ejl
Fig 
BF 
71
Checking 
for 
broken
heat 
wire 
with
ohmmeter 
2
Repair
a
Repair 
equipment
1 
Conductive 
silver
composition 
Dupont 
No 
4817
2 
Ruler 
30
em
11 
81
in
long
3
Drawing
pen
4 
Heat
gun
5
Alcohol
6 
Cloth
b
Repair 
procedure
1
Wipe 
clean 
broken 
heat 
wire 
and 
its
surrounding
area
with 
a 
cloth
dampened 
in
alcohol
2
Apply 
a
small 
amount 
of
conductive 
silver
composi
tion
to 
the
tip 
of
drawing
pen
Note 
Shake 
silver
composition 
container
sufficiently
before 
use
3
Place 
ruler 
on
glass 
along 
broken 
line
to 
be
repaired
as
shown 
in
Figure 
BF
72
Deposite 
conductive
silver
composition 
to 
break 
line 
with
drawing
pen
Slightly 
overlap 
existing 
heat 
wire
either 
side 
5 
mm
0 
1969 
in
preferable 
of 
the
break
Heat 
wire 
0 
en
0 
0
d 
ci
1 
I 
Break
I 
1
I
kr
I
I
Ruler
Drawing
pen
Unit 
mm
in
Fig 
BF 
72
Locating 
ruler 
in
position
8F
35 
     
        
        Page 226 of 513

Drawing
pen
ri 
Rear 
window
L
Ii
r
Heat 
wire
2 
Silver
Imposition
3 
Ruler
Fig 
BF 
73
Depositi 
rg 
silver
composition 
in
place 
BODY
4
Wipe 
clean 
silver
umposition 
trom
tip 
of
drawing
pen
5
After
repair 
has 
been
completed 
check
repaired
wire
for
continuity 
This 
check 
shuuld 
be 
conducted
10 
minutes 
after 
silver
composition 
is
deposited
Break
points
L
Heat 
wire
orrect 
r
Overlapped 
area
Incorrect
Fig 
BF 
74 
Incorrect 
and 
correct
deposition 
of
silver
composition
Note 
Do 
not 
touch
repaired 
area 
while 
test 
is
being
conducted
6
Apply 
a 
constant 
stream 
of 
hot 
air
directly 
to 
the
repaired 
area
for
approximately 
20 
minutes 
with 
a
heat
gun 
A 
minimum
distance 
of 
1
cm 
l 
18 
in
should 
be
kept 
between 
the
repaired 
area 
and 
outlet
of 
hot 
air 
If 
a 
heat
gun 
is 
not 
available 
leave 
the
repaired 
area 
unattended 
for 
24 
hours
3
Instruction 
after
repair
Wipe 
clean 
the
repaired 
area
with 
a
soft 
clean 
cloth
Note 
Do 
not
use 
a
cleaning 
solvent
containing 
much
soap 
water 
WATERLEAK
CORRECTION
In
many 
instances 
minor 
waterleaks 
around 
the
windshield
may 
be 
corrected
by 
performing 
the
following
operations
Leak 
between
rubber 
channel
and
glass
Using 
a
pressure 
applicator 
corking 
gun 
with 
a 
narrow
tip 
apply 
an
approved 
weatherstrip 
adhesive 
black
between
glass 
and 
rubber 
channel 
on 
the 
outside 
of 
the
glass 
completely 
around
perimeter 
of
glass
Leak 
between 
rubber 
channel 
and
body
Use 
a
pressure 
applicator 
with 
a
narrow
tip 
Working
from 
outside 
of
body 
apply 
a
sealer 
under 
outer
lip 
of
rubber 
channel 
around 
entire
perimeter 
of
body 
opening
SF 
36 
     
        
        Page 227 of 513
BODY
VENTILATOR
CONTENTS
DESCRIPTION
BF 
37
DESCRIPTION
In 
this
body 
ventilation
system 
air 
is 
taken
from 
the
air
intake 
on 
the
cowl
top 
and 
ventilator 
on 
the 
front
door 
and 
exhausted 
from 
the
slip 
shape 
air 
outlets 
on 
the
4 
1
4 
door 
sedan
I
Coupe 
COWL 
TOP 
GRILLE
BF 
38
rear
pillar 
body 
side
for
coupe 
and 
side 
window 
Thus
the
passenger 
compartment 
is
ventilated
sufficiently
L
2 
door 
sedan
I 
I
1
Station
wagon 
or
Van
Fig 
BF 
75 
Ventilation
system
BF 
37 
     
        
        Page 228 of 513

@
c
@
CD
w
1
Heater 
motor
2
Fan
3 
Heater
core
4
Shut 
valve 
5
Room
valve
6
Ventilator 
valve
7
Defroster 
nozzle
8 
Cowl
top
Fig 
BF 
76
Cross 
sectional 
view
of 
forced 
ventilation 
BODY
COWL 
TOP
GRILLE
Loosen
six 
self
tapping 
screws 
and
remove 
the
cowl
top 
grille 
from 
the 
cowl
top
panel 
together 
with 
the
baffle
plate
The 
cowl
top 
grille 
is 
made 
of
ABS 
resin 
When
installing
tighten 
inside
self
tapping 
screws 
two
screws
first 
and
lighten 
four 
outside
self
tapping 
screws
so 
that
no 
unreasonable 
force 
is
applied 
to 
the
cowl
top 
grille
Moreover 
be
careful
not 
to 
allow
brake 
fluid 
or 
oil
sticking 
to 
it
Fig 
BF 
77
Cowl
top
grille 
removal
SEAT
CONTENTS
SEAT
Description
Removal
Reinstallation
SEAT 
SWI 
TCH 
BF
38
BF 
38
BF 
39
BF 
40
BF 
40
CAUTION
I 
n
conformity 
with 
MVSS
No 
302 
be
sure 
to 
remove
the 
thin
polyethylene 
covers 
from 
seat 
cushions 
seat
backs 
seat 
belts 
and 
head 
restraints 
at
a 
Pi
Helivery 
service
b 
Parts
replacements 
Inspection
Installation
HEAD 
REST
OPTIONI
SEAT 
BELT 
BF
40
BF
40
BF 
41
BF 
41
SEAT
Description
For
the 
BHO 
series
two
types 
of 
front
seat 
are
available
one 
is 
a
separate 
bucket 
seat 
and 
the 
other 
is
a
separate 
manual
reclining 
seat
option
The
manual
reclining 
seat 
is
operated 
by 
a 
control
lever
located 
in 
the
window 
side 
of
the 
seat
cushion 
When 
the
control
lever 
is
pulled
upward 
the 
seat
back 
can 
be
reclined 
to
any 
desired
position 
up 
to
approximately 
520
from 
the 
normal
position
BF
38