WHEEL
AND
TIRE
toe
out
condition
tires
scrape
the
tread
rubber
off
The
wear
of
tread
appears
feathered
edge
Center
This
wear
is
caused
by
overinllation
of
the
tire
The
inllation
pressure
must
be
kept
within
the
specified
limit
Shoulder
The
wear
may
be
caused
by
underinflation
incorrect
wheel
camber
or
continuous
high
speed
driving
on
curves
n
general
the
former
two
are
common
Because
under
I
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Toe
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Ill
Ill
Underinflation
wear
I
11
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11111
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13111
inflation
wear
appears
on
both
sides
of
tread
and
on
the
other
hand
camber
wear
causes
only
one
tread
side
For
cornering
tread
wear
the
driver
must
operate
car
slowing
down
on
curves
Uneven
Uneven
wear
is
caused
by
incorrect
camber
or
caster
malfunctioning
suspension
unbalanced
wheel
out
of
round
brake
drum
or
other
mechanical
conditions
To
repair
this
abnormal
wear
correct
the
above
defective
parts
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11111
Overinflation
wear
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Uneven
wear
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WT004
Fig
WT
1
Abnonnal
tire
wear
Radial
tire
Tires
of
radial
ply
construction
will
revolve
with
less
camber
thrust
force
and
with
greater
cornering
power
on
turns
This
tends
to
cause
local
or
rapid
wear
on
the
treads
with
excessive
toe
in
Exercise
special
care
for
front
wheel
alignment
during
the
life
of
tires
Note
a
Radial
ply
tires
should
not
be
mixed
with
ordinary
tires
since
their
characteristics
differ
from
those
of
ordinary
tires
b
The
same
brand
radial
ply
tires
should
be
installed
on
all
wheels
c
The
tubes
designed
for
radial
tire
should
be
used
exclusively
d
Snow
chain
should
not
be
fitted
because
of
damaging
side
wall
WT3
CHASSIS
Tire
rotation
Tires
wear
unevenly
and
become
unbalanced
according
to
running
distance
Uneven
tire
wear
often
results
in
tire
noise
whkh
is
attributed
to
rear
axle
gears
bearing
ell
Meanwhile
the
front
tires
tend
to
wear
unevenly
because
of
front
wheel
alignment
Accordingly
to
equalize
tire
wear
it
is
necessary
to
rotate
tires
every
10
000
km
6
000
miles
of
operation
RIGHT
FRONT
RIGHT
REAR
r
1
Xl
L
J
LEFT
FRONT
LEFT
REAR
Fig
WT
2
Tire
rotation
The
tires
are
provided
with
tread
wear
indicator
at
six
places
around
tire
circumference
indicating
1
6
nun
0
16
in
tread
depth
When
the
tires
wear
and
then
the
marks
a
ppear
replace
them
with
new
ones
TREAD
WEAR
INDICATOR
7
TREAD
m
Y
X
W
X
v
w
WH024
Fig
WI
3
Tread
wear
illdicator
To
change
tire
with
wheel
using
a
jack
in
the
safe
manner
observe
the
following
procedures
I
Apply
parking
brake
and
block
front
wheels
when
rear
wheel
is
being
changed
2
Remove
wheel
cap
and
loosen
wheel
nuts
3
Place
jack
at
jacking
point
instructed
under
General
Information
and
raise
car
until
wheel
clears
ground
4
Remove
wheel
nuts
and
whed
from
drum
5
To
install
wheel
reverse
the
above
steps
Tighten
whed
nuts
in
criss
cross
fashion
to
8
0
to
9
0
kg
m
58
to
65
ft
lb
Note
Never
get
under
the
car
while
it
is
supported
only
by
the
jack
Always
use
safety
stands
to
support
the
side
member
of
body
construction
when
you
must
get
beneath
the
car
INSPECTION
Wheel
balance
The
wheel
and
tire
assembly
should
be
kept
balanced
statically
and
dynamically
Proper
tire
balance
is
necessary
when
driving
the
car
at
high
speeds
Consequently
the
wheel
and
tire
assembly
should
be
properly
rebalanced
whenever
puncture
is
repaired
The
wheel
and
tire
assembly
becomes
out
of
balance
according
to
uneven
tire
wear
Severe
acceleration
and
braking
or
fast
cornering
is
the
cause
of
wear
on
tire
resulting
in
unbalance
of
tire
and
wheel
assembly
The
symptom
of
unbalance
appears
as
tramp
car
shake
and
steering
trouble
To
correct
unbalance
use
proper
wheel
balancer
Maximum
allowable
unbalance
165
gr
cm
2
3
in
ol
at
rim
circumferences
Balance
weight
10
to
70
gr
0
35
to
2
47
Ol
at
10
gr
0
35
Ol
interval
Note
Be
sure
to
place
the
correct
balance
weights
on
the
inner
edge
of
rim
as
shown
in
Figure
WT
4
Wheel
and
tire
In
order
to
ensure
satisfactory
steering
condition
as
well
as
maximum
tire
life
proceed
as
follows
I
Check
wheel
rim
especially
rim
flange
and
bead
seat
for
rust
distortion
cracks
or
other
defects
which
might
cause
air
leaks
Function
of
tubeless
tire
depends
on
a
good
seal
between
tire
bead
and
wheel
rim
Thoroughly
remove
rust
dust
oxidized
rubber
or
sand
from
wheel
rim
with
wire
brush
emery
cloth
or
paper
Use
dial
gauge
to
examine
wheel
rim
for
lateral
and
diametral
run
out
WT
4
CHASSIS
The
following
tightening
torque
of
nuts
shall
be
adopted
Ball
stud
nut
3
0
to
5
0
kg
m
21
7
to
36
2
ft
lb
Gear
arm
nut
14
kg
m
101
ft
lb
Idler
arm
nut
57
to
6
3
kg
m
41
2
to
45
6
ft
lb
2
Assembly
of
the
idler
assembly
is
accomplished
as
follows
I
Apply
soap
water
on
the
outer
circumference
of
bushing
Press
the
bushing
into
the
idler
arm
carefully
until
the
bushing
protrudes
equally
at
the
both
sides
2
Fit
idler
arm
body
in
the
rubber
bushing
Keep
the
idler
arm
center
line
in
parallel
with
the
chassis
center
line
INSTALLATION
Installation
can
be
accomplished
in
the
reverse
order
of
removal
Pay
attention
to
the
following
points
Set
the
length
of
both
side
rods
to
296
8
mm
11
69
in
It
should
be
done
between
the
ball
stud
centers
2
Check
wheel
alignment
and
if
necessary
adjust
it
ACCIDENT
COLLISION
When
accident
collision
occurs
unfortunately
and
the
vehicle
especially
its
front
unit
is
damaged
conduct
inspection
in
accordance
with
the
following
instruction
Inspect
the
steering
system
particularly
carefully
because
it
is
a
very
important
unit
for
driving
I
Check
both
side
steering
angles
for
correct
balance
2
With
the
tires
positioned
at
neutral
steering
wheel
bar
for
correct
position
check
the
l
3
Operate
the
steering
system
and
check
it
for
sliding
noise
4
Check
the
operation
for
smoothness
l
5
Check
the
side
rod
and
cross
rod
for
bending
6
Check
the
gear
arm
for
crack
7
Check
the
gear
housing
tiglltening
bolt
for
slackness
and
installation
boss
for
crack
8
Check
the
sector
shaft
serration
for
twisting
9
Check
the
sector
gear
for
crack
10
Check
the
ball
screw
for
pitting
II
Check
the
column
shaft
for
bending
crack
and
sliding
scar
12
Check
the
jacket
tube
for
bending
13
Check
the
steering
post
clamp
for
existance
of
column
offset
14
Check
the
side
member
gear
housing
installation
unit
for
deformation
IS
Check
the
portion
of
the
steering
post
bracket
installed
on
the
steering
post
clamp
for
correct
installation
AD
JUSTMENT
I
Toe
in
The
procedure
of
toe
in
adjustment
is
outlined
in
section
FRONT
AXLE
AND
FRONT
SUSPENSION
2
Steering
angle
Under
the
specified
load
4
passengers
adjust
the
stopper
bolt
of
the
knuckle
arm
so
that
the
inner
wheel
has
an
angle
of
430
Note
Specified
steering
angle
of
wheel
is
430
for
inner
wheel
and
36005
for
outer
wheel
ST
16
CHASSIS
TROUBLE
DIAGNOSES
AND
CORRECTIONS
Condition
Heavy
steering
Loose
steering
PuU
to
one
side
Steering
shock
Probable
cause
Low
tire
pressure
Incorrect
front
wheel
alignment
Lack
of
lubricant
Firm
sticking
of
the
ball
joint
and
strut
bearing
Improper
adjustment
and
damage
of
steering
gear
housing
Hard
locking
of
column
bearing
Incorrect
front
wheel
bearing
adjustment
Loose
steering
linkage
connections
Loose
steering
gear
housing
mounting
Incorrect
adjustment
of
adjust
nut
Incorrect
tire
pressure
Incorrect
front
wheel
alignment
Incorrect
front
wheel
bearing
adjustment
Unequal
brake
adjustment
Weak
front
suspension
units
Deformation
or
improper
fitting
of
sus
pension
Incorrect
front
wheel
alignment
Loose
front
wheel
bearings
Loose
steering
linkage
connection
and
trans
verse
link
Incorrect
adjustment
of
ball
nut
Wheels
out
of
balance
ST
18
Corrective
action
Inflate
tires
to
recommended
pressure
Adjust
to
specifications
Lubricate
steering
gear
and
ball
joints
or
replace
worn
ball
joint
Replace
Adjust
or
replace
according
to
instructions
Lubricate
with
bearing
grease
Adjust
or
replace
as
required
Inspect
replace
worn
parts
if
any
and
tighten
nuts
to
recommended
torque
Tighten
mounting
bolts
to
proper
torque
Adjust
according
to
instructions
Inflate
to
recommended
pressure
Inspect
and
correct
front
wheel
alignment
Adjust
bearings
according
to
instructions
Adjust
brakes
Replace
Check
correct
or
replace
Inspect
and
correct
front
wheel
alignment
Adjust
bearings
Inspect
replace
worn
parts
if
any
and
tighten
nuts
to
proper
torque
Adjust
steering
gear
according
to
in
structions
Inspect
and
correct
wheel
balance
n
YR
f
f1
JC
1
r
8bD
l
Aiming
adjustment
For
aiming
adjustment
an
aiming
machine
head
i
l
tester
screen
type
tester
and
other
instruments
are
used
For
the
operating
instructions
of
those
instruments
refer
to
the
instruction
manual
of
the
instrument
to
be
used
For
the
correct
airning
adjustment
level
the
vehicle
to
the
ground
remove
all
loads
such
as
luggages
and
HIGH
BEAM
I
1126mm
44
3
in
I
it
E
U
o
h
H
I
10m
33
3
ft
1
r
passengers
except
for
the
standard
equipment
spare
tire
and
tools
and
make
sure
that
pressures
of
all
tires
are
correct
Vertical
and
horizontal
directions
of
the
head
lamp
are
adjusted
respectively
with
two
adjusting
screws
located
in
upper
and
side
portions
of
the
head
lamp
mounting
ring
lOW
BEAM
12
I
f
tt
1126mm
44
3
in
I
l
349mm
h
t
13
7
in
10m
33
3
ft
I
H
I
High
beam
Low
beam
H
j
h
j
h
Sedan
660
mm
26
0
in
2010
Coupe
664
mm
26
1
in
40
116
mm
4
57
in
204
mm
8
03
in
Van
660
mm
26
0
in
1010
204
mm
8
03
in
2040
466
mm
18
3
in
Fig
BE
19
Head
lamp
aiming
adjustment
FRONT
PARKING
AND
TURN
SIGNAL
LAMP
SIDE
FLASHER
MARKER
LAMP
AND
LICENSE
LAMP
When
removing
the
bulb
with
the
lens
removed
push
toward
the
socket
and
turn
the
bulb
counterclockwise
Fig
BE
20
Replacing
parking
and
turn
signa
lamp
bulb
BE
8