EC-994
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EVAP LEAK CHECK
EVAP LEAK CHECK
Work ProcedureINFOID:0000000009462869
CAUTION:
• Never use compressed air or a high pressure pump.
• Never exceed 4.12 kPa (0.042 kg/cm
2, 0.6 psi) of pressure in EVAP system.
NOTE:
• Do not start engine.
• Improper installation of EVAP service port adapter (com mercial service tool) to the EVAP service port may
cause a leakage.
WITH CONSULT
1. To locate the EVAP leakage, install EVAP service port adapter (commercial service tool) and pressure pump to EVAP service
port.
2. Turn ignition switch ON.
3. Select the “EVAP SYSTEM CLOSE” of “WORK SUPPORT MODE” with CONSULT.
4. Touch “START”. A bar graph (Pressure indicating display) will appear on the screen.
5. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
6. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
7. Locate the leakage using a leakage detector (commercial ser- vice tool). Refer to EC-580, "EVAPORATIVE EMISSION SYS-
TEM : System Description".
WITHOUT CONSULT
1. To locate the EVAP leakage, install EVAP service port adapter
(commercial service tool) and pressure pump to EVAP service
port.
2. Apply battery voltage between the terminals of EVAP canister vent control valve to ma ke a closed EVAP system.
3. To locate the leakage, deliver positive pressure to the EVAP sys- tem until pressure gauge points r each 1.38 to 2.76 kPa (0.014 to
0.028 kg/cm
2, 0.2 to 0.4 psi).
4. Remove EVAP service port adapter (commercial service tool) and hose with pressure pump.
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SEF200U
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EM-4
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PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint Syst
em (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000009951675
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISS AN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Draining CoolantINFOID:0000000009460453
• Drain coolant when engine is cooled.
Precaution for Disconnecting Fuel PipingINFOID:0000000009460454
• Before starting work, make sure no fire or spark producing items are in the work area.
• Release fuel pressure before any removal or disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.
Precaution for Removal and DisassemblyINFOID:0000000009460455
• When instructed to use special service tools, use the s pecified tools. Always be careful to work safely, avoid
forceful operations.
• Use maximum care to avoid damage to mating or sliding surfaces.
• Cover openings of engine system with tape or equivalent , if necessary, to seal out foreign materials.
• Mark and arrange disassembly parts in an organi zed way for easy troubleshooting and assembly.
• When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, follow the specifications.
Precaution for Inspection, Repair and ReplacementINFOID:0000000009460456
• Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
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PRECAUTIONS
4. Cover the serrated end of the valve with a large shop towel (A).
Strike the valve face end with a hammer, separating it into two
pieces.
5. Fill a bucket, such as a 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can, with at least 10 (2-5/8 US gal, 2-1/4 lmp gal) of water.
Carefully place the already cut (serrated) valves into the water
one-at-a-time using a set of large tweezers and quickly move
away at least 2.7 m (9 ft).
6. The valves should be placed in a standing position as shown in the illustration to allow complete reaction. After the bubbling
action has subsided, additional valves can be placed into the
bucket allowing each subsequent chemical reaction to subside.
However, no more than 8 valves should be placed in the same
10 (2-5/8 US gal, 2-1/4 lmp gal) amount of water. The com-
plete chemical reaction may take as long as 4 to 5 hours.
Remove the valves using a set of large tweezers after the chem-
ical reaction has stopped. Afterwards, valves can be disposed
as ordinary scrap.
Precaution for Assembly and InstallationINFOID:0000000009460458
• Use torque wrench to tighten bolts or nuts.
• When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is specified,
follow the specifications.
• Always replace the old with a new gas ket, packing, oil seal or O-ring.
• Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
• Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
• Bleed the air trapped within the system after draining the coolant.
• Before starting engine, apply fuel pressure to fuel li nes with turning ignition switch ON (with engine stopped).
Then make sure that there are no leaks at fuel line connections.
• After repairing, start engine and increase engine speed to check coolant, fuel, oil, and exhaust systems for leakage or rattles.
Parts Requiring Angular TighteningINFOID:0000000009460459
• Use an angle wrench for the final tightening of the following engine parts.
- Cylinder head bolts
- Lower cylinder block bolts
- Connecting rod cap bolts
- Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular tightening)
• Do not use a torque value for final tightening.
• The torque value for these parts are for a preliminary step.
• Ensure thread and seat surfaces are clean and coated with engine oil.
Precaution for Liquid GasketINFOID:0000000009460460
REMOVAL OF LIQUID GASKET
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A : Bucket [Such as 20 (5-1/4 US gal, 4-3/8 Imp gal) oil can]
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COMPRESSION PRESSURE
COMPRESSION PRESSURE
Compression pressureINFOID:0000000009460475
CHECKING COMPRESSION PRESSURE
1. Warm up the engine to full operating temperature.
2. Release the fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Remove the ignition coil and spark plug from each cylinder. Refer to EM-40, "Removal and Installation"
.
4. Connect engine tachometer (not required in use of CONSULT).
5. Disconnect the fuel injector harness connector to avoid any residual fuel injection during the measure- ment.
6. Install the compression tester with the adapter into the spark plug hole.
• Use compression tester whose end (a) (rubber portion) is smaller than 20 mm (0.79 in) in diameter. Otherwise, it may be caught by
cylinder head during removal.
7. With the accelerator pedal fully depressed, turn the ignition switch to the “START” position to crank over
the engine. When the gauge pointer stabilizes, read the compression pressure and engine rpm. Perform
these steps to check each cylinder.
Unit: kPa (kg/cm2, psi) / rpm
CAUTION:
Always use a fully charged battery to ob tain specified engine cranking speed.
• If the engine speed is out of specified rpm range, check the battery. Check engine speed again with a fully
charged battery.
• If compression pressure is below minimum value, check valve clearances and parts associated with com- bustion chamber (valve, valve seat, piston, piston ri ng, cylinder bore, cylinder head, cylinder head gasket).
After the checking, measure compression pressure again.
• If some cylinders have low compression pressure, pour small amount of engine oil into the spark plug hole of the cylinder to re-check it for compression.
• If the added engine oil improves the compression, the piston rings may be worn or damaged. Check the pis- ton rings and replace if necessary.
• If the compression pressure remains at low level des pite the addition of engine oil, the valves may be mal-
functioning. Check the valves for damage. Replace the valve or valve seat accordingly.
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Standard Minimum Difference limit between cylinders
1410 (14.4, 204.5) / 250 1220 (12.4, 176.9) / 250 100 (1.0, 14) / 250
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EM-30
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INTAKE MANIFOLD
INTAKE MANIFOLD
Exploded ViewINFOID:0000000009460480
Removal and InstallationINFOID:0000000009460481
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the coolant when the engine is hot.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Disconnect battery negative terminal. Refer to PG-73, "Removal and Installation (Battery)"
.
2. Release the fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Partially drain engine coolant. Refer to CO-12, "Changing Engine Coolant"
.
4. Remove the air cleaner and air duct. Refer to EM-29, "Removal and Installation"
.
5. Remove cowl top finisher. Refer to EXT-24, "Removal and Installation"
.
6. Remove strut tower bar. Refer to FSU-19, "Exploded View"
.
7. Disconnect the PCV hose from the intake manifold.
8. Disconnect the EVAP hose and EVAP canister purge volume control solenoid.
1. Electric throttle control actuator 2. Map sensor (California only) 3. Map hose (California only)
4. Clamp 5. Cap (except California) 6. Intake manifold gasket
7. Intake manifold 8. Electric throttle control actuator O-ringA. Refer to INSTALLATION
B. Refer to INSTALLATION C. Refer to INSTALLATION
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FUEL INJECTOR AND FUEL TUBEEM-41
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FUEL INJECTOR AND FUEL TUBE
Exploded ViewINFOID:0000000009460488
Removal and InstallationINFOID:0000000009460489
CAUTION:
• Apply new engine oil before inst alling the parts, as shown above.
• Do not remove or disassemble part s unless instructed as shown.
REMOVAL
1. Remove engine room cover. Refer to EM-28, "Removal and Installation".
2. Release the fuel pressure. Refer to EC-182, "Work Procedure"
.
3. Disconnect the battery negative terminal. Refer to PG-73, "Removal and Installation (Battery)"
.
4. Remove the air duct hose and resonator. Refer to EM-29, "Exploded View"
.
1. Rocker cover 2. Cylinder head 3. Fuel tube
4. Clip 5. O-ring (green) 6. Fuel injector
7. O-ring (black) Front
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FUEL INJECTOR AND FUEL TUBE
c. Align center to insert quick connector straight onto fuel tube.
d. Insert fuel tube into quick connector (1) until the top spool (B) on fuel tubes is inserted completely and the second level spool (C)
is positioned slightly below the quick connector bottom end.
CAUTION:
• Hold at position (A) as show n, when inserting the fuel
tube into the quick connector.
• Carefully align to center to avoid inclined insertion to pre-
vent damage to the O-ring inside the quick connector.
• Insert the fuel tube until you hear a “click” sound and
actually feel the engagement.
• To avoid misidentification of engagement with a similar
sound, be sure to perform the next step.
• Do not reuse O-ring.
e. Before clamping the fuel hose with the hose clamp, pull the quick connector hard by hand, holding at the
(A) position, as shown. Make sure it is completely engaged (connected) so that it does not come off of the
fuel tube.
NOTE:
Recommended pulling force is 50 N (5.1 kg, 11.2 lb).
f. Install quick connector cap (1) over fuel hose side (B) and fuel tube side (A).
NOTE:
Direct arrow mark on quick connector cap (1) to fuel hose side.
5. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure there are no fuel leaks at connections as follows:
1. Apply fuel pressure to fuel lines by turning ignition switch ON (with engine stopped). Then check for fuel leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections. • Perform procedures for “Throttle Valve Closed Posi tion Learning” after finishing repairs. Refer to EC-
178, "Work Procedure".
• If electric throttle control actuator is replaced, perform procedures for “Idle Air Volume Learning” after
finishing repairs. Refer to EC-179, "Work Procedure"
.
WARNING:
Do not touch engine immediately after stopping as engine is extremely hot.
NOTE:
Use mirrors for checking on connections out of the direct line of sight.
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WARNING:
Check when engine is cold so as to preven t burns from any splashing engine oil.
CAUTION:
Perform this inspection only when DTC P0011, P0014, P052A, P052B is detected in self-diagnostic
results of CONSULT and it is directed according to inspection procedure of EC section. Refer to EC-
210, "Diagnosis Procedure".
1. Check engine oil level and adjust oil level as necessary. Refer to LU-9, "Inspection"
.
2. Remove the intake valve timing intermediate lock control solenoid valve, intake valve timing control sole- noid valve, and exhaust valve timing control solenoid valve. Refer to EM-58, "Intake Valve Timing Interme-
diate Lock Control Solenoid Valve, Intake Valve Timing Control Solenoid Valve, and Exhaust Valve Timing
Control Solenoid Valve".
3. Perform the following procedure to prevent the engi ne from being unintentionally started while checking.
a. Release fuel pressure. Refer to EC-182, "Work Procedure"
.
b. Disconnect injector harness connectors.
4. Crank engine, and then make sure that engine oil comes out of the valve timing control cover oil holes (A). End cranking after
checking.
WARNING:
Be careful not to touch rotating parts (drive belt, crankshaft
pulley, etc.).
CAUTION:
• Engine oil may squirt from intake valve timing intermedi-
ate lock control solenoid valve, intake valve timing control
solenoid valve, exhaust valve timing control solenoid
valve installation holes during cranking. Use a shop cloth
to prevent engine oil from splashing on worker, engine
components and vehicle.
• Do not allow engine oil to get on rubber componen ts such as drive belts or engine mount insula-
tors. Immediately wipe off any splashed engine oil.
5. If engine oil does not come out from valve timing cont rol cover oil holes (A), diagnose problem in lubrica-
tion circuit such as dirty oil groove between oil strainer and intake valve timing intermediate lock control
solenoid valve, intake valve timing control solenoid valve, or exhaust valve timing control solenoid valve.
Refer to LU-7, "Lubrication Circuit"
.
a. Remove components between intake valve timing intermediate lock control solenoid valve, intake valve timing control solenoid valve, exhaust valve timing c ontrol solenoid valve and camshaft sprocket (INT) or
camshaft sprocket (EXH), (if necessary) and then check each oil groove for clogging.
b. Clean oil groove if necessary. Refer to LU-7, "Lubrication Circuit"
.
6. After inspection, install the remaining components in the reverse order of removal.
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