Page 409 of 431

13B-409V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST3
CONTINUED
Check the condition and operation of the priming bulb.
Perform repairs if necessary and continue the test.
Check the condition of all the low pressure diesel pipes from the tank to the injection pump (in particular no pinching
of pipes).
If the fault is still present with a low fuel level, check the consistency of the actual fuel level and that indicated on
the instrument panel.
– The transfer pump is supplied via a Venturi pipe mounted underneath it.
Check that the opening of the venturi (6 to 8 mm in diameter) is not blocked by dirt contained in the fuel tank.
Check the priming of the low pressure diesel circuit.
Check the conformity of the fuel used by running test 11 Diesel fuel conformity check:
– Compare the fuel with some clean diesel in order to detect petrol, solvent, thinners, sulphuric acid (fuel will have
a whitish appearance), water or fuel oil.
If the diesel fuel is not correct:
– Replace the diesel fuel.
– Change the diesel filter.
– Bleed the low and high pressure diesel circuit.
Low pressure circuit correct.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 410 of 431

13B-410V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4 Checking the turbocharged air inlet circuit
Engine stopped:
Check the sealing of the low and high pressure air circuits (air leaks in or out, upstream/downstream of the
turbocharger).
Check the parts that are abnormally greasy of the circuit and reveal a lack of tightness.
Check:
– The condition and fitting of the ducts (foreign bodies, clogged, displaced, kinked, broken, pierced, cut, tightness
of the mounting bolts, etc.).
– the presence, condition and fitting of the seals,
– the presence and tightening of the clamps,
– the fitting of the turbocharger pressure sensor.
– the pipe and take-off point between the air duct and the turbocharging sensor
Carry out the necessary repairs
Checking the air filter.
Check:
– that the air filter unit inlet and outlet are not blocked,
– the condition and the assembly of the air filter unit (disconnected, broken, pierced, etc.),
– the cleanliness, conformity and the non-distortion of the filter element,
– The air flowmeter: run test 5: Air flowmeter.
Carry out the necessary repairs.
A
EDC16C36_V44_TEST4/EDC16C36_V4C_TEST4/EDC16C36_V48_TEST4/EDC16C36_V50_TEST4/EDC16C36_V54_TEST4/
EDC16C36_V58_TEST4
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 411 of 431

13B-411V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST4
CONTINUED
Check:
– the condition of the damper valve,
– the tightening of the mounting bolts,
– cracks in the damper valve.
Carry out the necessary repairs.
Replace if necessary.
Check that there is no leak at the exhaust manifold, in particular at the exhaust manifold/turbocharger connection.
Check the exhaust system: run test 1 Exhaust pipe check in ALP2.
Carry out the necessary repairs.
Carry out a visual inspection of the EGR circuit sealing.
Note: the operating play in the EGR heat exchanger valve shaft produces small black marks due to a slight leak
of no importance. Do not replace this part.
Replace if necessary.
Check the condition of the intercooler:
– clogging,
– leaks (vehicle stationary, stabilise the engine speed between 3500 rpm and 4000 rpm and check that there are
no leaks).
Replace if necessary.
Check that the take-off point for the turbocharging pressure sensor is not blocked.
Replace if necessary.
END OF TEST.
A
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 412 of 431

13B-412V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
* OCR: Opening Cyclic Ratio
TEST5 Air flowmeter
Damage to electrical components
Visual inspection: remove the flow sensor - the components should not be broken.
Replace the air flowmeter if necessary.
Oxidation of the electrical components
Visual inspection: remove the air flowmeter, there should not be any greenish deposits on the electrical
components.
Replace the air flowmeter if necessary.
Clogging of the air flowmeter
Test:
– Check the values for conformity:
– During the first 5 seconds after starting,
– Coolant temperature: 80°C,
– Engine speed: idling,
– Air temperature between 30 and 70°C.
– Air flow measurement: 24 ± 4 kg/h.
– EGR valve OCR*: 26 ± 4%,
–PR023 Air flow difference between - 50 and + 50 mg/stroke.
– Apply the procedure for DF056 Air flow sensor circuit for the checks on the air flowmeter.
Replace the air flowmeter if necessary.
END OF TEST.
EDC16C36_V44_TEST5/EDC16C36_V4C_TEST5/EDC16C36_V48_TEST5/EDC16C36_V50_TEST5/EDC16C36_V54_TEST5/
EDC16C36_V58_TEST5
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 413 of 431
13B-413V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
Contamination of the grille
Damage to the electrical sensors
END OF TEST5.
TEST5
CONTINUED
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 414 of 431

13B-414V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST8 Temperature upstream of turbine too low
Perform a complete fault finding of the injection
computer using the diagnostic tool.
Is a stored or present fault indicated by the diagnostic
tool?Apply the procedure for dealing with the
associated faults.
Run test 4 Turbocharged air inlet circuit check
Is the inlet circuit in order?
Repair then carry out another particle filter
regeneration.
Check that there are no leaks or blockages
in the exhaust pipe,
Repair if necessary
Run command SC017 Regenerate
particle filter (see Interpretation of
commands).
– If the second regeneration is successful,
it is essential to change the engine oil
and replace the oil filter.
– If the second regeneration fails, contact
the Techline. Apply test 5 Air flowmeter
Is the air flow sensor correct?
Run test 6 Turbocharger control solenoid valve
check,
If the turbocharger control solenoid valve is correct, run
test 7 Turbocharger.
Is the turbocharger in order?
Apply test 10 Poor injector operation.
Are the injectors correct?
Apply test 1 Exhaust pipe check
Is the exhaust pipe in order?
Contact the Techline.
YES
NO
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
EDC16C36_V48_TEST8/EDC16C36_V50_TEST8/EDC16C36_V58_TEST8
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 48, 50, 58
Page 415 of 431
13B-415V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST9 High pressure fuel circuit test
Run SC035 High pressure fuel circuit fault finding.
Is the SC035 High pressure fuel circuit fault finding correct?
The high pressure pump and all the low and high
pressure pipes and the injector rail are correct.Apply ALP6 Fuel circuit external leaks.
YESNO
EDC16C36_V44_TEST9/EDC16C36_V4C_TEST9/EDC16C36_V48_TEST9/EDC16C36_V50_TEST9/EDC16C36_V54_TEST9/
EDC16C36_V58_TEST9
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58
Page 416 of 431

13B-416V9 MR-372-J84-13B450$200.mif
DIESEL INJECTION
Fault finding – Tests13B
TEST10 Incorrect injector operation
Part A: Fuel regulation balance check for each injector (individual correction):
– In the CLIP diagnostic tool, choose the Fuel circuit sub-function.
– With the engine idling and the fuel temperature > 50°C, view the flow correction values of each injector (individual
correction), i.e.:
– PR364 Cylinder no. 1 fuel flow correction.
– PR405 Cylinder no. 2 fuel flow correction.
– PR406 Cylinder no. 3 fuel flow correction.
– PR365 Cylinder no. 4 fuel flow correction.
The flow correction range by injector is between -5 mg/st and +5 mg/st without reaching these values.
If this has not already been carried out, check the injector connections and wiring.
– Check the connections and wiring of the engine management computer to the injectors.
– Repair if necessary.
–Check the IMA injector codes, comparing the IMA codes on the injectors (the IMA codes must be read from left
to right) and the IMA codes read in the CLIP diagnostic tool.
– If the IMA codes are correct, continue the fault finding procedure,
– If not, enter the incorrect IMA codes using command SC002 Enter injector codes (see Interpretation of
commands).
To validate the repair, consult the Part B Confirmation of flow correction fault finding for each injector
(individual correction).
CASE No. 1: If at least one of the values is greater than or equal to + 5 mg/st
– Check the valve clearance.
– Check the status of the engine and the compressions (using the CLIP diagnostic tool or using a compression
gauge).
– If the compression test reveals a cylinder fault, carry out the necessary repairs.
– If the compression is correct, check the fitting conformity of the injector (see MR 364 (Mégane II) or 370 (Scénic
II), 13B, Diesel injection, Diesel injector: Removal - Refitting)
Ensure that each injector has only one heat protection washer.
Check the fuel regulation again for each injector (individual correction).
– Otherwise, replace the injector and check the presence of the sealing washer. Modify the IMA code using the
command SC002 Enter injector codes (see Interpretation of commands).
–Apply the Part B Confirmation of flow correction fault finding for each injector (individual correction) to
confirm the fault finding.
EDC16C36_V44_TEST10/EDC16C36_V4C_TEST10/EDC16C36_V48_TEST10/EDC16C36_V50_TEST10/EDC16C36_V54_TEST10/
EDC16C36_V58_TEST10
AFTER REPAIRCarry out a road test followed by a complete check with the diagnostic tool.
EDC16 C36
Program No.: 91
Vdiag No.: 44, 4C, 48,
50, 54, 58