Published: 09-Jul-2014
Anti-Lock Control - Stability Assist - Anti-Lock Control - Stability Assist
Diagnosis and Testing
Principle of Operation
For a detailed description of the Anti-Lock Control - Stability Assist system, refer to the relevant Description and Operation
sections in the workshop manual. REFER to: (206-09 Anti-Lock Control - Stability Assist)
Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Confirm if the Anti-Lock Brake System (ABS) warning light was illuminated, or still is.
NOTE: An intermittent fault may allow the warning light to go off. This does not necessarily mean the fault is not
present. Some warnings will appear to clear when the ignition is cycled. This is often because the warning has flagged as a
result of one of the vehicle's on-board diagnostic routines having run to detect the fault. If the same routine is not run when
the ignition status is set to ON, the warning will not re-flag until the routine does run.
3. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Brake fluid level
Vacuum system
Wheel speed sensor installation
Wheel speed sensor air gap
Magnetic pulse wheel(s) (damaged/contaminated)
Steering angle sensor
Yaw rate sensor and accelerometer cluster installation
Incorrect wheel or tire size
Warning light operation
Fuses
Wheel speed sensors
Connectors/Pins
Harnesses
Steering wheel rotation sensor
Yaw rate sensor and accelerometer cluster
Booster pressure sensor
Hydraulic Control Unit (HCU)
4. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
5. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
DTC Index
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Anti-Lock Braking System (ABS) (100-00 General Information, Description and Operation).
8. NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
Disconnect the hydraulic control unit (HCU) electrical
connector.
9. CAUTIONS:
Make sure that all openings are sealed. Use new
blanking caps.
If brake fluid is spilt on the paintwork, the affected
area must be immediately washed down with cold water.
NOTES:
Some fluid spillage is inevitable during this operation.
Note the position of the components prior to removal.
Some variation in the illustrations may occur, but the
essential information is always correct.
Disconnect the 6 brake pipe unions.
10. NOTE: Some variation in the illustrations may occur,
but the essential information is always correct.
Remove the HCU.
Loosen but do not remove the 2 nuts.
Lift and remove the HCU.
Installation
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1. CAUTION: If accidentally dropped or knocked install a new
hydraulic control unit (HCU) and module.
NOTES:
Make sure the HCU locating grommet is correctly
seated in the bracket before installing the ABS module.
Make sure the HCU locating pin is correctly located in
the grommet, and the 2 isolators are fully seated in the
bracket slots.
Some variation in the illustrations may occur, but the
essential information is always correct.
Install the HCU to the retaining bracket.
Tighten to 8 Nm.
2. CAUTIONS:
Make sure that the area around the component is
clean and free of foreign material.
Make sure that these components are installed to the
noted removal position.
NOTES:
Remove and discard the blanking caps.
Some variation in the illustrations may occur, but the
essential information is always correct.
Connect the brake pipe unions.
Tighten to 17 Nm.
3. NOTE: Some variation in the illustrations may occur, but
the essential information is always correct.
Connect the HCU electrical connector.
4. Remove the special tool.
5. Bleed the brake system.
For additional information, refer to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures).
Anti-Lock Control - Stability Assist - Rear Wheel Speed Sensor
Removal and Installation Published: 11-May-2011
NOTES: Removal
Removal steps in this procedure may contain installation details.
The ignition must be switched off.
Some variation in the illustrations may occur, but the essential information is always correct.
1. WARNING: Do not work on or under a vehicle supported only by a jack.
Always support the vehicle on safety stands.
Raise and support the vehicle.
2. Disconnect the wheel speed sensor electrical connector.
Steering System - General Information - Steering System
Diagnosis and Testing
Principle of Operation Published: 11-May-2011
For a detailed description of the steering system operation, refer to the relevant Description and Operation sections of the
workshop manual. REFER to:
Power Steering (211-02 Power Steering, Description and Operation), Power Steering (211-02 Power Steering, Description and Operation), Power Steering (211-02 Power Steering, Description and Operation), Steering Linkage (211-03 Steering Linkage, Description and Operation), Steering Linkage (211-03 Steering Linkage, Description and Operation), Steering Linkage (211-03 Steering Linkage, Description and Operation), Steering Column (211-04 Steering Column, Description and Operation), Steering Column (211-04 Steering Column, Description and Operation), Steering Column (211-04 Steering Column, Description and Operation), Steering Column Switches (211-05 Steering Column Switches, Description and Operation), Steering Column Switches (211-05 Steering Column Switches, Description and Operation), Steering Column Switches (211-05 Steering Column Switches, Description and Operation).
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Tire condition/pressure
Fluid level
Leaks
Security, condition and correct installation of suspension components
Security, condition and correct installation of steering system components
Fuses
Harnesses for damage/corrosion
Electrical connector(s)
Damaged/corroded pins
CAUTION: If a steering gear assembly is returned under warranty with leaking output shaft seals, but there is also
damage to the steering gear boot/boots the steering gear warranty will be invalid. This is due to the steering gear output
shaft seals being damaged due to foreign materials entering the steering gear boot and damaging the steering gear output
shaft seals thereafter.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the concern is not visually evident, verify the symptom and refer to the symptom chart.
Symptom Charts
WARNING: It is not possible to CHECK the torque of a patchlock bolt, if the torque is suspected to be low, the bolt must
be REMOVED/DISCARDED and a new bolt MUST be INSTALLED and torque to the correct value.
NOTE: If the module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.
Fluid Leakage
NOTE: Confirm the location of the fluid leak. CLEAN the area of the leak, inspect the area and confirm the exact position.
Ensure the fluid is not from another system on the vehicle.
Symptom Possible Causes Action
Power steering
fluid leakage
Overfilled system
Correct the fluid level as required
Steering gear
Check and install new steering gear as required, refer to the new
module/component installation note at the top of the Symptom
Charts
between moving components such as the steering wheel to steering column shroud.
Grunt (Squawk/Whoop)
Grunt is a 'honking' sound elicited when coming off one of the steering stops. Grunt is generally excited during parking
manoeuvres with a low to medium speed steering input.
Hiss (Swish)
Hiss or Valve Hiss is a high-frequency sound coming from the steering gear when the system is loaded. It is a rushing or
'swish' noise that doesn't change frequency with RPM. Hiss is the general noise generated by the flow of hydraulic fluid through
restrictions in the steering system. Restrictions include the rotary steering valve, power steering tubes, connectors, tuning
orifices, etc. Hiss can be air-borne and structure-borne, but the structure-borne path through the steering intermediate shaft is
usually dominant.
Moan (Groan)
Moan is the general structure-borne noise of the steering system. Moan is primarily transmitted to the driver via the body
structure through the pump mount, engine mounts, power steering lines and power steering brackets. On some vehicles, moan
is a loud humming noise, often present when the wheel is turned and the system is loaded. It may change frequency with
engine RPM and if the system is loaded or unloaded.
Steering Gear Knock (Steering Gear Slap)
CAUTION: DO NOT attempt to adjust the steering gear yoke. Failure to follow this instruction will invalidate the steering
gear warranty.
Steering gear knock is a rattle sound and steering wheel vibration caused by separation of the steering gear and pinion while
driving over bumps. It is a structure-borne noise transmitted through the intermediate shaft and column. Steering gear knock
can also be heard as a 'thump' or impact noise that occurs with the vehicle stationary when the steering wheel is released
from a loaded position and allowed to return to rest. Noise occurs with the engine on or off.
Rattles
Rattles are noises caused by knocking or hitting of components in the steering system. Steering rattles can occur in the engine
compartment, the suspension, or the passenger compartment. Rattles can be caused by loose components, movable and
flexible components, and improper clearances.
Squeaks/Scrapes
Squeaks/Scrapes are noises due to friction or component rubbing anywhere in the steering system. Squeaks/Scrapes have
appeared in steering linkages and joints, in column components and in column and steering wheel trim.
Weep
Weep is an air-borne noise, occasionally generated when turning the steering across lock at a constant rate. When present on
a vehicle the noise, once initiated can often be maintained across a large proportion of the available steering movement.
Whistle
Whistle is similar to hiss but is louder and of a higher frequency. It is also more of a pure tone noise than hiss. Whistle is
air-borne and is generated by a high flow rate of hydraulic fluid through a small restriction.
Zip
Zip noise is the air-borne noise generated by power steering pump cavitation when power steering fluid does not flow freely
through the suction hose from the reservoir to the pump. Zip primarily occurs during cold weather at start-up.
Steering System Vibrations and Harshness
Buzz
Buzz is a tactile rotary vibration felt in the steering wheel when steering inputs are slow. Buzz can also be called a grinding
feel and it is closely related to grunt and is caused by high system gain with low damping. Buzz is generally excited during
parking manoeuvres with low to medium speed steering input.
Buzz (Electrical)
A different steering buzz can be caused by pulse width modulated (PWM) electric actuators used in variable assist steering
systems. This buzz is felt by turning the ignition key to run without starting the engine and holding onto the steering wheel.
In extreme cases, the buzz can be felt with the engine running also.
Column/Steering Wheel Shake
Column shake is a low frequency vertical vibration excited by primary engine vibrations.
Nibble (Shimmy)
5. Make sure the alignment mark, on the steering gear pinion
seal protection cover, is central to the steering gear pinion
casting.
6. CAUTION: Do not allow the gaiter to twist.
Release both track rods from tie rod ends, note the number
of turns for installation.
Loosen the tie-rod ends lock nuts.
7. Disconnect the power steering control valve actuator
electrical connector.
Steering Column - Steering Column - Overview
Description and Operation
OVERVIEW Published: 11-May-2011
The steering column comprises the upper column assembly, the lower column assembly and the steering wheel. The 3
components are positively connected together to pass driver rotary input from the steering wheel to a linear output of the
steering rack.
The upper column assembly contains electrical adjustment for steering wheel reach and rake, the electric steering lock
mechanism and the steering angle sensor. Steering adjustment memory positions are stored in the driver's seat module.
The electric steering column is a standard fitment on all models. The upper column assembly contains electrical adjustment for
steering wheel reach and rake, the electric column lock mechanism and the steering angle sensor. Steering adjustment memory
positions are stored in the driver's seat module. The column also features a 'tilt away' function which moves the steering
column away from the driver allowing easier exit and entry to the vehicle.
Column adjustment is provided by a single motor for both reach and rake adjustment. Operation of the column adjustment is
controlled by a four way joystick type switch located in the column lower shroud. Column adjustment is an integral part of the
driver position memory system.
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