2010 JAGUAR XFR brake

7.
Installation

1. To install, reverse the removal procedure.


2. CAUTION: Make sure the wiring harness is correctly routed
to avoid contact with the halfshaft. Failure to follow this
instruction may result in damage to the component.












3. CAUTION: Calibrate the electric park brake using Jaguar approved
diagnostic system. If the Jaguar approved diagnostic system is not
available disconnect the battery for approximately 30 seconds, the
vehicle will then prompt the driver to carry out the calibration procedure
as per the vehicle hand book on re-connection.
Calibrate the electric parking brake (EPB) using the diagnostic tool.

Hydraulic Brake Actuation -
Lubricants, Fluids, Sealers and Adhesives Published: 11-May-2011

CAUTION: Do not use brake fluid ITT Super Dot 4 on 2006my vehicles onwards. Failure to follow this instruction may
result in damage to the vehicle.


NOTE: Brake fluid ITT Super Dot 4 has now been superseded by Shell ESL Super Dot 4 which is the Jaguar recommended
brake fluid. Shell ESL Super Dot 4 can be used on all model years.

Item Specification Brake fluid Shell ESL Dot 4 Torque Specifications
Description Nm lb-ft lb-in Brake master cylinder to brake booster retaining nuts. 25 18 - HCU to brake master cylinder brake tubes 17 13 - Brake master cylinder reservoir retaining bolts 4 - 35

Published: 11-May-2011
Hydraulic Brake Actuation - Hydraulic Brake Actuation - Component Location
Description and Operation


NOTE: RHD (right-hand drive) installation shown, LHD (left-hand drive) installation similar.

Component Location



Item Description 1 Brake master cylinder and fluid reservoir 2 Brake pedal 3 Brake pipes 4 Stoplamp switch 5 ABS (anti-lock brake system) module/ HCU (hydraulic control unit) 6 Brake booster

Braided steel hoses are used to connect the brake pipes to the front and rear brake calipers.

1 Brake fluid level switch electrical connector 2 Brake fluid reservoir cap 3 Brake fluid reservoir 4 Primary circuit inlet port 5 Brake master cylinder 6 Torx bolt 7 Primary circuit outlet 8 Secondary circuit outlet 9 Secondary circuit inlet port 10 Reservoir to master cylinder seal (2 off) The brake booster and master cylinder assembly is fitted in the engine compartment. The brake master cylinder housing
consists of two hydraulic chambers containing two pistons in tandem. The primary piston (adjacent to the brake booster)
produces pressure for the primary braking circuit and this pressure acts on the secondary piston and hence creates pressure in
the secondary circuit. A brake fluid reservoir is mounted on top of the master cylinder to provide a supply of brake fluid to the
brake system. The reservoir cap is fitted with a brake fluid level switch. Brake Master Cylinder and Fluid Reservoir

1 LH (left-hand) front brake 2 RH (right-hand) rear brake 3 LH rear brake 4 RH front brake 5 Primary circuit inlet port 6 Secondary circuit inlet port The ABS module is located in the passenger side, rear engine bay and incorporates the HCU. The HCU is a four channel unit that modulates the supply of hydraulic pressure to the brakes under control of the ABS module.
The primary and secondary outlets of the master cylinder are connected to the primary and secondary circuits within the HCU. The primary circuit in the HCU has separate outlet ports to the RH front and LH rear brakes. The secondary circuit in the HCU has separate outlet ports to the LH front and RH rear brakes.

CAUTION: The ABS module and the HCU are a single unit and must not be separated.
HCU Schematic Diagram





















































Item Description 1 Brake booster 2 Primary circuit 3 Secondary circuit 4 HCU

6 Pulsation damper 7 Separation valve 8 Damping chambers 9 Separation valve 10 Shuttle valve 11 Hydraulic pumps 12 Motor 13 Shuttle valve 14 Pressure sensor - all vehicles 15 Low pressure accumulator 16 Check valve 17 Low pressure accumulator 18 Inlet valve 19 Inlet valve 20 Inlet valve 21 Inlet valve 22 Outlet valve 23 Outlet valve 24 Outlet valve 25 Outlet valve 26 Pressure sensors - vehicles fitted with adaptive speed control only 27 RH front brake 28 LH rear brake 29 RH rear brake 30 LH front brake www.JagDocs.com