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Hydraulic Brake Actuation - Brake Fluid Reservoir
Removal and Installation
Removal Published: 11-May-2011
CAUTION: If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
1. Remove the brake fluid reservoir cap.
2. Disconnect the brake fluid level electrical connector.
3. Using a suitable suction device drain the brake fluid resrvoir.
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4. Remove the brake fluid reservoir.
5. Remove and discard the O-ring seals.
Remove and discard the O-ring seals.
Installation
1. To install, reverse the removal procedure.
Tighten to 8 Nm.
Fill the brake fluid reservoir to the MAX mark.
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Hydraulic Brake Actuation - Brake Master Cylinder
Removal and Installation
Removal Published: 11-May-2011
1. WARNING: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.
2. Remove the cowl vent screen.
For additional information, refer to: Cowl Vent Screen (501-02 Front End Body Panels, Removal and Installation).
3. CAUTION: Brake fluid will damage paint finished surfaces. If spilled,
immediately remove the fluid and clean the area with water.
Remove the brake fluid reservoir.
For additional information, refer to: Brake Fluid Reservoir (206-06 Hydraulic Brake Actuation, Removal and Installation).
4. Remove the brake booster vacuum line from the brake vacuum
pump.
5. CAUTION: Make sure that all openings are sealed. Use
new blanking caps.
Disconnect the master cylinder brake pipes.
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6. Release the fuse box.
7. Remove the brake master cylinder.
Installation
1. To install, reverse the removal procedure.
Install new O-ring seals. www.JagDocs.com
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Brake System - General Information, General Procedures).
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Brake booster retaining nuts - all vehicles 25 18 - Exhaust gas recirculation valve coolant pipe - vehicles with 3.0L Diesel 9 - 80 Brake vacuum pump nut - vehicles with 3.0L Diesel 23 17 - Brake vacuum pump threaded stud - vehicles with 3.0L Diesel 13 10 - Brake vacuum pump bolts - vehicles with 3.0L Diesel 23 17 - Brake vacuum pump bolts - vehicles with 5.0L 12 9 -
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Power Brake Actuation - Brake Booster - Component Location
Description and Operation
NOTE: RHD (right-hand drive) installation shown, LHD (left-hand drive) installation similar.
Component Location Published: 11-May-2011
Item Description 1 Output pushrod 2 Brake booster 3 Input pushrod 4 Vacuum pipe 5 Non return valve
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5. Remove the brake booster retaining nuts.
6. Remove the brake booster.
Installation
1. NOTE: Replace the brake booster/pedal box gasket.
To install, reverse the removal procedure.
Tighten to 25 Nm.
2. Tighten to 3 Nm.
