General Information - Standard Workshop Practices
Description and Operation
Protecting the Vehicle Published: 04-Jul-2014
Always install covers to protect the fenders before commencing work in the engine compartment. Always install the interior
protection kit, wear clean overalls and wash hands or wear gloves before working inside the vehicle. Avoid spilling hydraulic
fluid, antifreeze or battery acid on the paintwork. In the event of spillage, wash off with water immediately. Use polythene
sheets in the luggage compartment to protect carpets. Always use the recommended service tool, or a satisfactory equivalent,
where specified. Protect temporarily exposed screw threads by replacing nuts or installing caps.
Vehicle in Workshop
When working on a vehicle in the workshop always make sure that:
The parking brake is applied or the wheels are securely chocked to prevent the vehicle moving forwards or backwards
If the engine is to be run, there is adequate ventilation, or an extraction hose to remove exhaust fumes is installed
There is adequate room to jack up the vehicle and remove the wheels, if necessary
Fender covers are always installed if any work is to be carried out in the engine compartment
The battery is disconnected if working on the engine, underneath the vehicle, or if the vehicle is jacked up
CAUTION: When electric arc welding on a vehicle, always disconnect the generator wiring to prevent the possibility of a
surge of current causing damage to the internal components of the generator.
If using welding equipment on the vehicle, ensure a suitable fire extinguisher is readily available.
Screw Threads
Damaged nuts, bolts and screws must always be discarded. Attempting to recut or repair damaged threads with a tap
or die impairs the strength and fit of the threads and is not recommended.
NOTES:
During certain repair operations, it may be necessary to remove traces of thread locking agents using a tap. Where this
is necessary, the instruction to do so will appear in the relevant operation and it is essential that a tap of the correct size and
thread is used.
New Taptite bolts when used cut their own threads on the first application.
Some bolts are coated with a thread locking agent and unless stated otherwise, they must not be reused. New bolts
having the same part number as the original must always be installed. When nuts or bolts are to be discarded, the
repair operation and relevant torque chart will include an instruction to that effect. Do not use proprietary thread
locking agents as they may not meet the specification required. See also Encapsulated ('Patched') Bolts and Screws.
Always make sure that replacement nuts and bolts are at least equal in strength to those that they are replacing.
Castellated nuts must not be loosened to accept a split pin except in recommended cases when this forms part of an
adjustment.
Do not allow oil or grease to enter blind holes, the hydraulic action resulting from tightening the bolt or stud can split
the housing and also give a false torque reading.
Always tighten a nut, bolt or screw to the specified torque figure, damaged or corroded threads can give a false torque
reading.
Nut and bolt loosening and tightening sequences, where given, must ALWAYS be followed. Distortion of components or
faulty sealing of joints will result if the sequences are not followed. Where an instruction is given to tighten in stages,
these stages must be adhered to; do not attempt to combine stages particularly where certain stages involve
tightening by degrees.
To check or re-tighten a fixing to a specified torque, first loosen a quarter of a turn, then retighten to the specified
torque figure.
Unless instructed otherwise, do not lubricate bolt or nut threads prior to installing.
Where it is stated that bolts and screws may be reused, the following procedures must be carried out:
Check that threads are undamaged.
Remove all traces of locking agent from the threads.
CAUTION: DO NOT use a wire brush; take care that threads are not damaged.
Make sure that threads are clean and free from oil or grease.
Apply the specified locking agent to the bolt threads.
PINPOINT TEST B : TIP-IN MOAN TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: CHECK THE AIR CLEANER 1 Check the air cleaner.
Check the air cleaner, inlet tube, outlet tube, resonators and all other components associated with
the air induction system for correct installation and tightness of all connections. Are the components OK? Yes
GO to B2. No
Correct the condition. Repeat the Road Test as outlined. B2: CHECK THE EXHAUST SYSTEM 1 Carry out the exhaust system neutralizing procedure in this section. Is the exhaust system OK? Yes
GO to B3. No
Repair as necessary. Restore vehicle. Repeat the Road Test as outlined. B3: CHECK THE POWER STEERING 1 Remove the auxiliary drive belt and test for tip-in moan. Is the tip-in moan OK? Yes
Repair the power steering as necessary. For additional information, refer to Section 211-00.
No
Check and install new engine/transmission mounts as necessary. Repeat Road Test as outlined.
PINPOINT TEST C : IDLE BOOM/SHAKE/VIBRATION/SHUDDER TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: CHECK CABLE/HOSES 1 Check the engine compartment for any component that may be grounding between the engine and body or chassis. Example: air conditioning (A/C) hoses. Are the components OK? Yes
GO to C2. No
Correct the condition. Repeat the Road Test as outlined. C2: CHECK THE COOLING RADIATOR 1 Check the engine cooling radiator mountings and bushings for security and condition. Check the radiator installation for any component that may have a touch condition. Are the installation and bushings OK? Yes
GO to C3. No
Correct the condition. Repeat the Road Test as outlined. C3: CHECK THE EXHAUST SYSTEM 1 Carry out the exhaust system neutralizing procedure in this section. Is the exhaust system OK? Yes
Check and install new engine/transmission mounts as necessary. Repeat Road Test as outlined.
No
Repair as necessary. Repeat Road Test.
PINPOINT TEST D : WHEEL END VIBRATION ANALYSIS TEST CONDITIONS DETAILS/RESULTS/ACTIONS D1: INSPECT THE TIRES 1 Inspect the tires.
Raise and support the vehicle. REFER to: (100-02 Jacking and Lifting)
Jacking (Description and Operation), Lifting (Description and Operation).
Inspect the tires for:
Correct tire size
Tire/wheel compatibility
Wear or damage
Wheel nuts 125 92 - Tire Pressures
Summer Tyres (ROW) Up to 100 mph Over 100 mph 235/55R17 99W Front 2.3 bar (34 lbf/in²) 2.3 bar (34 lbf/in²) Rear 2.3 bar (34 lbf/in²) 2.3 bar (34 lbf/in²) 245/45R18 100 W&Y X/L Front 2.1 bar (31 lbf/in²) 2.6 bar (38 lbf/in²) Rear 2.1 bar (31 lbf/in²) 2.6 bar (38 lbf/in²) 245/40R19 98 Y X/L Front 2.1 bar (31 lbf/in²) 2.5 bar (36 lbf/in²) Rear 2.1 bar (31 lbf/in²) 2.5 bar (36 lbf/in²) 235/35R20 97Y X/L Front 2.3 bar (34 lbf/in²) 2.3 bar (34 lbf/in²) Rear - - 285/30R20 99y X/L Front - - Rear 2.3 bar (34 lbf/in²) 2.3 bar (34 lbf/in²) Tire Pressures
All Season Tyres (USA & Canada) 0 mph - 121 mph 245/45R18 96H Front 2.1 bar (31 lbf/in²) Rear 2.1 bar (31 lbf/in²) 245/40R19 94H Front 2.4 bar (35 lbf/in²) Rear 2.4 bar (35 lbf/in²) Wheel Specification
Wheel Type Wheel Size Libra 7.5 x 17 Cygnus 8.5 x 18 Venus 8.5 x 18 Auriga 8.5 x 19 Carelia 8.5 x 19 Volans (front) 8.5 x 20 Volans (rear) 9.5 x 20 Selena 8.5 x 20 Tires and Fitment
Description Wheels Type
Tire Type Vehicles with 2.7L Diesel and 3.0L engine Libra 235/55R17 99W Pirelli P7 Cygnus 245/45R18 100W Dunlop SP01 Vehicles without supercharger Cygnus 245/45R18 100W Dunlop SP01 Vehicles without supercharger (ROW) Venus 245/45R18 100Y Pirelli PZero Carelia 245/40R19 98Y Dunlop SP01 Auriga 245/40R19 98Y Dunlop SP01 Vehicles without supercharger (ROW) and vehicles with supercharger (USA &
Canada) Cygnus
245/45R18 96H Continental
ProContact Auriga
245/40R19 96H Continental
ProContact Vehicles with supercharger
Volans (front) 255/35R20 97Y Pirelli PZero Volans (rear) 285/30R20 99Y Pirelli PZero
1 Tire valve and pressure sensor 2 Tire fitting/removal tool initial start position 3 High tire and bead tension area 4 Low tire and bead tension area When removing the tire, the bead breaker must not be used within 90 degrees of the tire valve in each direction on each side
of the tire.
When using the tire removal machine, the fitting arm start position must be positioned as shown in the tire changing
illustration for each side of the tire. The wheel can then be rotated through 180 degrees in a counter-clockwise direction. This
will relieve tension from the tire bead allowing the remaining 180 degrees of the tire to be manually pulled from the rim.
When refitting the tire, position the fitting arm as shown. Rotate the tire and take care that the bead on the low tension side
of the tire does not damage the sensor.
Run-Flat Tires
Run-flat tires are not available on vehicles from 2011MY.
TREAD Act - NAS Only
Vehicles supplied to the North American markets must comply with the legislation of the Transport Recall Enhancement,
Accountability and Documentation (TREAD) act. Part of the requirement of the TREAD act is for the vehicle to display a label
which defines the recommended tire inflation pressure, load limits and maximum load of passengers and luggage weight the
vehicle can safely carry. This label will be specific to each individual vehicle and will be installed on the production line. The
label is positioned on the driver's side 'B' pillar on NAS vehicles and the inside rear face of the LH door on Canadian
specification vehicles.
This label must not be removed from the vehicle. The label information will only define the specification of the vehicle as it
came off the production line. It will not include dealer or owner fitted accessory wheels and tires of differing size from the
original fitment.
If the label is damaged or removed for body repair, it must be replaced with a new label specific to that vehicle. A new label is
requested from Jaguar parts and will be printed specifically for the supplied VIN of the vehicle.
Tire Pressure Monitoring System (TPMS)
The Tire Pressure Monitoring System (TPMS) is a driver assistance system which assists the driver to maintain the tire
pressures at the optimum level. TPMS is standard fitment on NAS vehicles and an optional fitment in other markets. TPMS
DTC Description Possible Cause Action U0142-00
Lost Communication With
Body Control Module "B"
-no sub type information
CAN bus fault
Auxiliary Junction Box fault Refer to the electrical wiring diagrams and check
Auxiliary Junction Box power and ground supplies for
short, open circuit. Carry out CAN network integrity
tests. U0155-00
Lost Communications With
Instrument Panel Cluster
(IPC) Control Module-no
sub type information
CAN bus fault
Instrument cluster fault Refer to the electrical wiring diagrams and check
instrument cluster power and ground supplies for
short, open circuit. Carry out CAN network integrity
tests. U0164-00
Lost Communication With
HVAC Control Module-no
sub type information
CAN bus fault
Climate control module
fault Refer to the electrical wiring diagrams and check
climate control module power and ground supplies for
short, open circuit. Carry out CAN network integrity
tests. U0300-00
Internal Control Module
Software Incompatibility-no
sub type information
Incompatible tire pressure
monitoring system module
for vehicle CAN network Check correct tire pressure monitoring system module
is installed to vehicle specification, otherwise
suspect the Auxiliary Junction Box. U0415-00
Invalid Data Received From
Anti-Lock Brake System
(ABS) Control Module-no
subtype information
Invalid data received from
the Anti-Lock Braking
System Control Module
CAN bus fault
Anti-Lock Braking System
fault Check Anti-Lock Braking System control module and
Instrument Cluster for related DTCs and refer to the
relevant DTC Index. Carry out CAN network integrity
tests. U0424-00
Invalid Data Received From
HVAC Control Module-no
sub type information
HVAC control module fault Check climate control module for related DTCs and
refer to relevant DTC Index. U1A14-49
CAN Initialisation Failure-
internal electronic failure
Tire pressure monitoring
system module fault Install a new tire pressure monitoring module. Refer
to the new module/component installation note at
the top of the DTC Index. U3000-55
Control Module-not
configured
Tire pressure monitoring
system configuration data
is invalid Check and amend the car configuration file. U3000-87
Control Module-missing
message
Tire pressure monitoring
system configuration data
not received Check the Auxiliary Junction Box for related DTCs and
refer to the relevant DTC Index. Carry out CAN
network integrity test. U3002-81
Vehicle Identification
Number - invalid serial data
received
Tire pressure monitoring
system module and vehicle
VIN mis-match
NOTE: This DTC indicates that the tire pressure
monitoring system module is not the original part
installed to the vehicle at the factory/dealer and
could have been substituted. Refer to the note above
the DTC index about replacing components which may
remain under manufacturer warranty.
Re-install the original or a new tire pressure monitoring system control module.
Component Tests
Wheels and Tires
For wheel and tire specification information (pressures, torques, etc).
When replacing wheels or tires, local legislation regarding health and safety must be complied with.
If the vehicle has a Tire Pressure Monitoring System installed, only Jaguar approved wheels and tires should be used. If the
wheel and tire size is changed (for example from R18 to R20) the Tire Pressure Monitoring System module should be updated
with the correct pressure information appropriate to the new wheel and tire set. Update the Tire Pressure Monitoring System
module using the Jaguar approved diagnostic system.
As a general guideline, only replace tires in pairs or as a set, and only with tires of equivalent size and specification.
Confirm the symptoms of the customer complaint.
As much information as possible should be gathered from the driver to assist in diagnosing the cause(s).
1. Before a road test, carry out a basic inspection to make sure the vehicle is safe and legal to drive.
Basic inspection
Correct tire inflation
Legal tire tread depth
Measure the resistance between: C3MC39A, harness side C4MC43, harness side Pin 7 Pin 1 Is the resistance greater than 5 ohms?
Yes
REPAIR the high resistance circuit. This circuit contains
intermediate connector, C44-Y. For additional information, refer to
the wiring diagram. Clear the DTC and run an On Demand Self Test
(ODST) using the manufacturer approved diagnostic system to
confirm rectification.
No
INSTALL a new rear right hand low-frequency initiator. REFER to:
Tire Pressure Monitoring System (TPMS) Rear Antenna (204-04 Wheels and Tires, Removal and Installation).
PINPOINT TEST F : MISSING, INCOMPATIBLE OR DEFECTIVE RUNNING TIRE LOW PRESSURE SENSOR
OR RECEIVER TEST
CONDITIONS DETAILS/RESULTS/ACTIONS F1: CHECK FOR CORRECT WHEEL AND TIRE ASSEMBLY AND TIRE LOW PRESSURE SENSOR 1 Establish that a full size running wheel and tire assembly has a tire low pressure sensor installed. As a visual confirmation, a tire low pressure sensor has a metal valve stem rather than a rubber one and
cannot be installed to a mini/space saver spare wheel. Is a full size wheel and tire assembly with tire low pressure sensor installed?
Yes
GO to F2. No
Install the correct wheel and tire assembly or tire low pressure sensor, of correct frequency, in accordance
with that defined in the manufacturer approved diagnostic system new tire low pressure sensor
application. F2: CHECK FOR ADDITIONAL DTCS 1 Remove the Tire Pressure Monitoring System power supply fuse and re-install it. Clear DTCs and leave the vehicle stationary for 15 minutes, then drive it at a speed greater than 15.5 mph (25 kph)
continuously for at least 10 minutes.
(Note: If the vehicle speed drops below this value, the drive time to complete the test will need to be increased.)
The use of the manufacturer approved diagnostic system, and the datalogger signal ’Tire pressure
monitor system status – learn mode status’ will verify the completion of the test when the value returns
to ‘Inactive’. 2 Check for additional DTCs C1A5631, C1A5831, C1A6031, C1A6231, with identical time stamps. Have all four DTCs logged with identical time stamps in the tire pressure monitoring system module?
Yes
Replace the tire pressure monitoring system radio frequency receiver.
REFER to: Tire Pressure Monitoring System (TPMS) Receiver (204-04 Wheels and Tires, Removal and Installation).
No
GO to F3. F3: VERIFY THE POSITION OF THE DEFECTIVE TIRE LOW PRESSURE SENSOR 1 Check tire pressure monitoring system DTCs. Are any C1AXX31 DTCs logged?
Yes
Install the correct tire low pressure sensor, of correct frequency, in accordance with that defined in the
manufacturer approved diagnostic system new tire low pressure sensor application, to the position
identified by the logged DTC.
REFER to: Tire Low Pressure Sensor (204-04 Wheels and Tires, Removal and Installation). No
No further action is required.
(Note: The use of the manufacturer approved diagnostic system, and the datalogger signal ’Tire pressure monitor system status – learn completed successfully’ will verify the successful completion of the test.)
PINPOINT TEST G : LOCALIZATION FAILURE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS G1: CHECK FOR ADDITIONAL DTCS 1 Check for additional DTCs: C1A5711, C1A5712, C1A5713. C1A5911, C1A5912, C1A5913, C1A6111, C1A6112, C1A6113, C1A6311, C1A6312, C1A6313. Are any of the DTCs listed above also logged?
Yes
Refer to the DTC Index and remedial actions.
No
GO to G2. G2: CHECK FOR ADDITIONAL DTCS
1 Check for additional DTCs: C1A5631, C1A5831, C1A6031 or C1A6231 Is a C1A5631, C1A5831, C1A6031 or C1A6231 DTC also logged?
Yes
Refer to the DTC Index and remedial actions.
No
GO to G3. G3: CHECK INITIATOR INSTALLATION 1 Check for correct installation of Initiator. REFER to: (204-04 Wheels and Tires) Tire Pressure Monitoring System (TPMS) Front Antenna (Removal and Installation), Tire Pressure Monitoring System (TPMS) Rear Antenna (Removal and Installation). Is the Initiator correctly installed?
Yes
GO to G4. No
Rectify as required. REFER to: (204-04 Wheels and Tires)
Tire Pressure Monitoring System (TPMS) Front Antenna (Removal and Installation), Tire Pressure Monitoring System (TPMS) Rear Antenna (Removal and Installation). G4: CHECK FOR SHORT CIRCUIT IN INITIATOR HARNESS 1 Locate and remove module blue connector L. 2 Measure the resistance across the relevant initiator circuits within the blue connector. Is the resistance less than 1 Ohm?
Yes
A value of less than 1 Ohm indicates a short circuit, rectify the short circuit as required.
No
Install the correct tire low pressure sensor, of correct frequency, in accordance with that defined in the
manufacturer approved diagnostic system new tire low pressure sensor application, to the position
identified by the logged DTC.
REFER to: Tire Low Pressure Sensor (204-04 Wheels and Tires, Removal and Installation).
PINPOINT TEST H : SPARE TIRE LOW PRESSURE SENSOR NO OPERATION TEST
CONDITIONS DETAILS/RESULTS/ACTIONS H1: ESTABLISH THE TYPE OF SPARE WHEEL AND TIRE ASSEMBLY INSTALLED 1 Establish the type of spare wheel and tire assembly Installed. Is the spare wheel a mini/space saver type? Yes
Tire low pressure sensors are not installed to mini/space-saver spare wheels. Tire low pressure sensors
are installed to full size spare wheels only. The DTC is to be ignored and no repair action is required.
No
GO to H2. H2: ESTABLISH THAT THE SPARE WHEEL HAS A TIRE LOW PRESSURE SENSOR INSTALLED 1 Establish that the spare wheel has a tire low pressure sensor installed, considering the following additional information:
a) As a visual confirmation, the tire low pressure sensor has a metal valve stem rather than a rubber
one. Is a tire low pressure sensor installed? Yes
GO to H3. No
A new spare tire low pressure sensor should be installed. Note: Refer to the note above the DTC index
about replacing components which may remain under manufacturer warranty. Refer to the relevant section
of the workshop manual. H3: CONFIRM OPERATION OF THE SPARE WHEEL PRESSURE SENSOR 1 Deflate the spare tire, in close proximity to the vehicle, until it is completely deflated. 2 Complete an ignition cycle to ignition on and verify that the instrument cluster reports a spare tire pressure warning for approximately 20 seconds. 3 Re-inflate the spare tire, in close proximity to the vehicle, to the recommended spare tire pressure. 4 Complete an ignition cycle to ignition on and verify that the instrument cluster no longer reports a spare tire pressure warning. Does the instrument cluster continue to report a spare tire pressure warning? Yes
GO to H4. No
No repair action is required. It is possible that the customer may have placed items in the vehicle's luggage compartment that prevented correct RF reception. H4: VERIFY THAT THE SPARE TIRE LOW PRESSURE SENSOR ID HAS BEEN CORRECTLY PROGRAMMED TO THE
MODULE 1 Remove tire low pressure sensor. Record the 8 character hexadecimal ID written on the casing. 2 Use the approved diagnostic system to read the spare tire sensor ID from the module. Refer to the relevant procedure in the workshop manual. 3 Compare the IDs from steps 1 & 2.
1 Ignition off. 2 Disconnect the Tire Pressure Monitoring System Receiver electrical connector, C3MC45. 3 Disconnect the Tire Pressure Monitoring System Control Module electrical connector, C3MC39B. 4 Measure the resistance between C3MC45, harness side C3MC39B, harness side Pin 1 Pin4 Is the resistance less than 5 ohms? Yes
GO to J3. No
REPAIR the high resistance/open circuit in wiring harness. J3: C1D1987 CHECK EXTERNAL RECEIVER 1 Reconnect the Tire Pressure Monitoring System Control Module electrical connector, C3MC39B. 2 Reconnect the Tire Pressure Monitoring System Receiver electrical connector, C3MC45. 3 Using manufacturer approved diagnostic system run On Demand Self Test (0x0202). Is the DTC C1D1987 set? Yes
Replace Tire Pressure Monitoring Receiver.GO to J4. No
Investigate possible cause of intermittent failure. J4: C1D1987 CHECK TIRE PRESSURE MONITORING SYSTEM CONTROL MODULE 1 Using manufacturer approved diagnostic system run On Demand Self Test (0x0202). Is the DTC C1D1987 set? Yes
Replace Tire Pressure Monitoring System Control Module.
No
Test is complete. No further action is required. J5: C1D1987 CHECK WHEELS HAVE TIRE SENSORS INSTALLED
NOTE: As a visual check, a tire low pressure sensor has a metal valve stem rather than a rubber one
and cannot be installed to a mini/space saver spare wheel. 1 Check that all full size running wheel and tire assemblies have tire low pressure sensors installed. Is a full size wheel and tire assembly with tire low pressure sensor installed to all running wheel positions? Yes
GO to J6. No
If agreed with the customer install correct tire low pressure sensors in accordance with that defined in
the manufacturer approved diagnostic system new tire low pressure sensor application, as required.
(Note: Confirm why the vehicle has non-Tire Pressure Monitoring System w he e l & tire assemblies installed before installing tire low
pressure sensors, which are not to be claimed under vehicle warranty.) J6: C1D1987 CHECK TIRE SENSOR COMPATIBILITY TO TIRE PRESSURE MONITORING SYSTEM RECEIVER 1 Remove tire low pressure sensor from 1 wheel. 2 Verify the tire low pressure sensor part number from the information on the casing. Is the tire low pressure sensor the correct part for the vehicle? Yes
Replace Tire Pressure Monitoring Receiver.Carry out the following to verify repair.
Remove the Tire Pressure Monitoring System power supply fuse and re-install it. Clear DTCs and leave
the vehicle stationary for 15 minutes, then drive it at a speed greater than 15.5 mph (25 kph)
continuously for at least 10 minutes.
(Note: If the vehicle spe e d drops below this value, the drive time to complete the test will need to be increased. The use of the manufacturer approved diagnostic system, and the datalogger signal ’Tire pressure monitor system status – learn mode status’ will verify the completion of the test w he n the value returns to ‘Inactive’.)
No
Install the correct tire low pressure sensor, of correct frequency, in accordance with that defined in the
manufacturer approved diagnostic system new tire low pressure sensor application, to the position(s)
identified.
(Note: Confirm why the vehicle has incorrect Tire Pressure Monitoring System w he e l & tire assemblies installed before installing tire low
pressure sensors, which are not to be claimed under vehicle warranty.)