2010 JAGUAR XFR wheel size

Brake System - General Information - Brake System
Diagnosis and Testing

Principle of Operation Published: 11-May-2011

For a detailed description of the brake system, refer to the relevant Description and Operation sections in the workshop
manual. REFER to:

Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Front Disc Brake (206-03, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Rear Disc Brake (206-04, Description and Operation),
Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Parking Brake (206-05 Parking Brake and Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Hydraulic Brake Actuation (206-06 Hydraulic Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07 Power Brake Actuation, Description and Operation), Brake Booster (206-07, Description and Operation).

Inspection and Verification

Visually examine the front and rear wheel and tire assemblies for damage such as uneven wear patterns, tread worn out or
sidewall damage. Verify the tires are the same size, type and, where possible, same manufacturer. Replace the damaged
wheel or excessively worn tire.
Wheels and tires must be cleared of any foreign matter and tire pressures adjusted to the correct specification.

If the tires exhibit uneven wear or feathering, the cause must be corrected. Check the steering and suspension components for
damage or wear and, if necessary, check and adjust front wheel alignment. REFER to: (204-00 Suspension System - General
Information)
Specifications (Specifications), Front Toe Adjustment (General Procedures).
Visual Inspection
Mechanical Electrical
Brake master cylinder
Brake caliper piston(s)
Brake discs
Wheel bearings
Brake pads
Power brake booster
Brake pedal linkage
Brake booster vacuum hose
Tires
Debris
Parking brake actuator
Parking brake module
Parking brake switch
Damaged or corroded wiring harness
Brake master cylinder fluid level switch Road Test

Carry out a road test to compare actual vehicle braking performance with the performance standards expected by the driver.
The ability of the test driver to make valid comparisons and detect performance deficiencies will depend on experience.

The driver should have a thorough knowledge of brake system operation and accepted general performance guidelines to make
good comparisons and detect performance concerns.

An experienced brake technician will always establish a route that will be used for all brake diagnosis road tests. The roads
selected will be reasonably smooth and level. Gravel or bumpy roads are not suitable because the surface does not allow the
tires to grip the road equally. Crowned roads should be avoided because of the large amount of weight shifted to the low set
of wheels on this type of road. Once the route is established and consistently used, the road surface variable can be
eliminated from the test results.

Before a road test, obtain a complete description of the customer concerns or suspected condition. From the description, the
technician's experience will allow the technician to match possible causes with symptoms. Certain components will be tagged
as possible suspects while others will be eliminated by the evidence. More importantly, the customer description can reveal
unsafe conditions which should be checked or corrected before the road test. The description will also help form the basic
approach to the road test by narrowing the concern to specific components, vehicle speed or conditions.

Begin the road test with a general brake performance check. Keeping the description of the concern in mind, test the brakes at
different vehicle speeds using both light and heavy pedal pressure. To determine if the concern is in the front or rear braking
system, use the brake pedal and then use the parking brake control. If the condition (pull, vibration, pulsation) occurs only
with the parking brake, the concern is in the rear brake system.

Published: 09-Jul-2014
Anti-Lock Control - Stability Assist - Anti-Lock Control - Stability Assist
Diagnosis and Testing

Principle of Operation

For a detailed description of the Anti-Lock Control - Stability Assist system, refer to the relevant Description and Operation
sections in the workshop manual. REFER to: (206-09 Anti-Lock Control - Stability Assist)

Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation), Anti-Lock Control - Stability Assist (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Confirm if the Anti-Lock Brake System (ABS) warning light was illuminated, or still is.

NOTE: An intermittent fault may allow the warning light to go off. This does not necessarily mean the fault is not
present. Some warnings will appear to clear when the ignition is cycled. This is often because the warning has flagged as a
result of one of the vehicle's on-board diagnostic routines having run to detect the fault. If the same routine is not run when
the ignition status is set to ON, the warning will not re-flag until the routine does run.
3. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Brake fluid level
Vacuum system
Wheel speed sensor installation
Wheel speed sensor air gap
Magnetic pulse wheel(s) (damaged/contaminated)
Steering angle sensor
Yaw rate sensor and accelerometer cluster installation
Incorrect wheel or tire size
Warning light operation
Fuses
Wheel speed sensors
Connectors/Pins
Harnesses
Steering wheel rotation sensor
Yaw rate sensor and accelerometer cluster
Booster pressure sensor
Hydraulic Control Unit (HCU)
4. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
5. If the cause is not visually evident check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index

For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Anti-Lock Braking System (ABS) (100-00 General Information, Description and Operation).

Symptom Possible Causes Action Suspension System - General
Information)
Camber and Caster Adjustment (General Procedures),
Front Toe Adjustment (General Procedures),
Rear Toe Adjustment (General Procedures).
Vehicle is unevenly loaded or overloaded
Notify the customer of incorrect
vehicle loading




Steering gear is not correctly adjusted
CAUTION: DO NOT attempt to
adjust the steering gear yoke. Failure to
follow this instruction will invalidate the
steering gear warranty

Check and install a new steering
gear as required, refer to the
new module/component
installation note at the top of
the Symptom Charts


Loose, damaged or worn front suspension
components
Check/tighten and install new
front suspension components as
required.
REFER to: Specifications (204-00 Suspension System - General
Information, Specifications).


Loose, damaged or worn rear suspension
components
Check/tighten and install new
rear suspension components as
required.
REFER to: Specifications (204-00 Suspension System - General
Information, Specifications).


Incorrect brake operation
For information on diagnosis of
the brake system.
REFER to: Brake System (206-00 Brake System - General
Information, Diagnosis and
Testing).

Incorrect underbody alignment
Set underbody alignment
referring to the Removal and
Installation procedures in section
502-00 of the workshop manual
for instruction








Vehicle wanders from
side to side when driven
straight ahead and the
steering wheel is held in
a firm position


Incorrect tire pressure or tire size
Check and adjust the tire
pressures as required.
REFER to: Specifications (204-04 Wheels and Tires,
Specifications).
Check and install a new tire as
required
Vehicle is unevenly or excessively loaded
Notify the customer of incorrect
vehicle loading



Incorrect toe adjustment
Check and adjust as required.
REFER to: (204-00 Suspension
System - General Information)
Camber and Caster Adjustment (General Procedures),
Front Toe Adjustment (General Procedures),
Rear Toe Adjustment (General Procedures).

Specific warning lamp
'ON' C–1
Check with IDS for DTCs related to
identified vehicle system. . . C–2
Check for open circuit/shorts in wiring
related to warning lamp circuit (module,
sensor, switch) where appropriate. . . C–3
Perform cluster Self-Diagnostic Mode/ETM
test 3. Frost/ice warning illuminated in mixed red and
amber; therefore colour differs from other
warning lamps. When this test is ended,
warning lamps currently required to be 'ON' will
remain illuminated. . C–4
Check the specific vehicle system
indicated by the warning lamp
illuminated? What is the warning lamp telling me? Does this
check out with the DTC logged by the system indicating the fault? Fuel gauge operation D–1
Perform Self-Diagnostic Mode/ETM test 21
to establish if fuel level input to cluster is
out of range or invalid. 0 - 9 = short circuit; gauge will show empty. 10
– 254 = normal range. 255 = open circuit;
gauge will show empty. --- = missing signal; gauge will show empty. . D–2
Check gauge function versus
Self-Diagnostic Mode/ETM test 21. 0 = empty, 254 = full. 255 = invalid; gauge will
show empty. . D–3
Check for open circuit/shorts in wiring
between the Fuel Delivery Module, Jet
Pump Module and Rear Electronic Module (REM). . Fuel gauge reading E–1
Check gauge position versus
Self-Diagnostic Mode/ETM test 21. 0 = empty to 254 = full (255 invalid; gauge will
show empty). Other values percentage of above range e.g. 127 = half. . E–2
Calculate percentage fuel level from figure
obtained from Self-Diagnostic Mode/ETM
test 21 and compare to IDS vehicle fuel percentage test. Self-Diagnostic Mode fuel level percentage can
be calculated as follows: Value from
Self-Diagnostic Mode test 26 ÷ 254 x 100 = %
shown on gauge. . E–3
Monitor value of Self-Diagnostic Mode
test/ETM test 21 (during test drive) to
establish if input drops out of range. 0 - 9 = short circuit; gauge will show empty. 10
– 254 = normal range. 255 = open circuit;
gauge will show empty. --- = missing signal; gauge will show empty. . E–4
Monitor 'FUEL LEVEL' in IDS data logger
(during test drive) to correlate gauge position to vehicle reported fuel level. Gauge function is damped so will not follow
rapidly changing Fuel Delivery Module values. Speedometer
operation H–1
Monitor Self-Diagnostic Mode/ETM test 19
(during test drive) check to establish if
vehicle speed input to cluster is out of range or invalid. Display speed input in 1/10 mile/h, no decimal
point shown, and is compensated for tire size
etc. Displays ---- or INV if message is not
received or if received data is invalid. Speedometer reading I–1
During test drive compare speedometer
position to Self-Diagnostic Mode/ETM test
19, displayed value. Self-Diagnostic Mode displayed speed figure will
be approx 3% higher than speed indicated by
speedometer. Allowed tolerance – minus nothing/+ 10% + 2.5 mile/h. . I–2
Monitor Self-Diagnostic Mode/ETM test 19
(during test drive) to establish if vehicle
speed input to cluster drops out of range
or is invalid. Displays ---- if message is not received or if
received data is invalid for two seconds or more. . I–3
Check that installed wheels and tires are
standard Jaguar fitment. Confirm wheel
size in IDS, 'ADD REMOVE ACCESSORY'
section. Non standard wheels and tires may lead to
speed indication inaccuracies. Incorrectly set
wheel size will result in speed indication
inaccuracies. Trip and odometer distance
accumulation will also be incorrect. Tachometer operation J–1
Perform Self-Diagnostic Mode/ETM test 20
to establish if vehicle rpm input to cluster
out of range or invalid. Displays ---- or INV if message is not received
or if received data is invalid. Tachometer reading K–1
Check tachometer position versus
Self-Diagnostic Mode/ETM test 20, displayed value. Tachometer accuracy +/- 100 rpm. . K–2
Monitor 'ENGINE RPM' in IDS data logger
at constant engine rpm to compare
tachometer indicated engine rpm to
engine rpm reported by Engine Control
Module (ECM). Tachometer accuracy +/- 100 rpm. . K–3
Monitor Self-Diagnostic Mode test/ETM
test 20, (during test drive) to establish if
input to cluster drops out of range or is
invalid. Displays ---- or INV if message is not received
or if received data is invalid. Gauge judder L–1
Perform Self-Diagnostic Mode test/ETM
test 2, to prove out smooth gauge operation. . Gauge noise M–1
Perform vehicle road test. Gauges should
not be audible during operation in drive cycle. . www.JagDocs.com

. M–2
Benchmark noise against non-complaint
vehicle. . Trip (fuel) computer N–1
Check for consistent display (during test
drive) of valid 'Rolling Odometer' count in
Self-Diagnostic Mode/ETM test 24. Displays ---- , INV or 255 if message is not
received, or if received data is invalid. . N–2
Check that installed wheels and tires are
standard Jaguar fit. Confirm fitted wheel
size in IDS, 'ADD REMOVE ACCESSORY'
section. Non standard wheels and tires or incorrectly set
wheel size may lead to Odometer increment
inaccuracies. This will impact the distance
accumulators, which in turn affects the rolling
average, fuel economy and range values. Trip
distance accumulation will also be incorrect. . N–3
Consider noting odometer value and
resetting fuel computer system. Advise
customer to conduct brim-to-brim fuel
tank test. Use collected information to
determine if system accurate. . Column adjust O-1
Check with IDS for DTCs related to powered column system. . O-2
Check cluster battery supply voltage and
ground resistance. Check for loose
connections. . O-3
Check power column motors supply voltage. . O-4
Check power column switch for physical damage. . Passive Anti-Theft
System (PATS)
indicator P–1
Check for three second prove out when
vehicle start button is pressed. . . P–2
Check for loose connections/wiring continuity. . . P–3 Check ignition switch for physical damage. . Cluster illumination Q–1
Check for loose connections/wiring continuity. . . Q–2 Check dimmer switch operation. . Cluster backlight operation R–1
Is the backlight on other components inoperative. . . R–2 Check dimmer switch operation. . . R–3
Check for loose connections/wiring continuity. . Chime/tone operation S–1 Check vehicle configuration. . . S–2
Utilize lights ON, ignition OFF, door open warning to verify chime operation. . . S–3 Check appropriate sensing circuit. . Continuous chime/tone T–1 Check appropriate sensing circuit. . Unexpected chime operation U–1 Check vehicle configuration. . Message centre display illumination V–1
Is the backlight 'ON' and other components dim? . . V–2
Does the lighting level of other
components change when dimmer adjusted? . Message centre
display issue W–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
missing lines X–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
incorrect message Y–1 What is the message? . . Y–2
Check for open circuit/shorts in wiring to
related warning light trigger (module,
sensor, switch). . Cluster/connectivity Z–1 Check cluster battery and ignition wiring. . . Z–2 Check cluster grounds. . . Z–3 Disconnect/reconnect cluster. . . Z–4
Attempt to enter Self-Diagnostic
Mode/ETM to prove cluster response to inputs. . No crank AA–1
Check with IDS for presence of related
DTCs. . . AA–2
Is there a Passive Anti-Theft System (PATS) flash code? . . AA–3
Does the vehicle crank with the other passive key? .

Wiring Harnesses - Wiring Harness
Description and Operation

Introduction Published: 21-Jan-2014

CAUTION: Do not use any other heat shrink sleeve other than the approved glue lined heat shrink sleeve mentioned in
the repair procedure.

The purpose of this document is to promote quick and efficient minor repair to harness connectors or cables using approved
methods. Repairs may only be made to cables and connectors which have been mechanically, not electrically damaged. It also
applies where the whole extent of the damage can be clearly identified and rectified.
Care and neatness are essential requirements in making a perfect repair.

Caution:

This harness repair guide, does not approve repairs to any of the following circuits:
1. Any media orientated system transport network harnesses.
2. Supplement restraint system (SRS) firing circuits (Air bags).
3. Link lead assembles, which are unique to safety critical circuits such as anti-lock brake system (ABS) and thermocouple
circuits. An example of this is the ABS wheel speed sensors with moulded connectors.
4. 4. Screened cables, leads and wiring harness(s).

If any harness(s) with defective electrical connector terminals or wires from the above circuits are a concern, new
components must be installed.

Repair Components


CAUTION: Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient
heat to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat
shrink sleeve so that the wiring harness insulation becomes damaged.
The wiring harness repair components comprises:

Pre-terminated wiring harness(s) of different sizes and types
Three sizes of butt splice connectors
A selection of colored cable identification sleeves
Two sizes of glue lined heat shrink sleeves
A suitable heat source, for shrinking heat shrink sleeves will be required.

The pre-insulated diamond grip range of electrical connector terminals and in-line, butt splice connectors are the only
acceptable product for the repairs of wiring harnesses. The butt connectors not only grip the wire but also the insulation,
making a very secure joint.

If an electrical connector terminal is not available approval for the repair is NOT given and in these circumstances a new wiring
harness must be installed.

Pre-Terminated Wiring Harness(s) and Butt Splice Connectors

The pre-terminated wiring harness(s) are supplied with the insulation in one of three colors, red, blue or yellow. The colors do
not apply to any particular circuit but to the harness wire size. See the Relationship Table in the Repair Method section.

Butt splice connectors are also supplied with red, blue or yellow coverings, which must be matched to the pre-terminated
wiring harness insulation color.

Instrument cluster
High speed CAN
(controller area network) bus Receives data from other vehicle systems to provide
information to the driver. Also functions as the gateway for the bus systems. Instrument panel. Steering column
High speed CAN bus Controls the locking and unlocking of the steering
column. Upper steering column. Diagnostic socket
High speed CAN bus Allows the transfer of vehicle information using a
Jaguar approved diagnostic system or other diagnostic tool. In the lower instrument panel
on the driver's side, adjacent
to the start control module. RCM (restraints control module) High speed CAN bus Controls the deployment of the supplementary
restraint components. At rear of floor console. TCM (transmission
control module) High speed CAN bus Controls automatic transmission operation.
Inside the transmission and
accessible via the fluid pan. ECM (engine control
module) High speed CAN bus Controls engine management and fuel system
operation. Rear of the engine
compartment on the
bulkhead. ABS (anti-lock brake
system) High speed CAN bus Controls all aspects of the braking system
Rear of the engine
compartment on the
bulkhead. Headlamp leveling
module High speed CAN bus Controls the static dynamic headlamp leveling
function. In the lower instrument panel, behind the glovebox. Occupant classification
system control module (NAS only) High speed CAN bus Detects when a passenger is in the front passenger
seat and can determine their size and weight. Below the front passenger
seat. Adaptive damping
control module High speed CAN bus Controls the adjustment of the dampers.
Below the front passenger
seat. Electronic Parking Brake
(EPB) module High speed CAN bus Controls the application and release of the electronic
parking brake. In the luggage compartment,
above the RH (right-hand)
wheel arch. Pedestrian protection
module High speed CAN bus Controls and monitors the pedestrian protection system. LH (left-hand) 'A' pillar. Adaptive speed control
module High speed CAN bus Controls the vehicle's road speed in relation to other
vehicles when in speed control mode. Behind the instrument panel
on the driver's side. Electronic transmission
selector High speed CAN bus Allows the driver to electronically select the required
automatic transmission mode. Transmits driver
selections to the TCM. In the floor console. Jaguar Drive control
module High speed CAN bus Controls the Jaguar Drive function and communicates
with other system modules. Integral with the electronic
transmission selector
software in the floor console. CJB
Medium speed CAN bus Controls body functions and power distribution. On RH 'A' pillar. Diagnostic socket
Medium speed CAN bus Allows the transfer of vehicle information using a
Jaguar approved diagnostic system or other diagnostic tool. In the lower instrument panel
on the driver's side, adjacent
to the start control module. Passenger door module
Medium speed CAN bus Controls window and locking functions. In the front passenger door. Parking aid module
Medium speed CAN bus Controls the parking aid system.
In the LH side of the luggage compartment, adjacent to
the keyless vehicle module. www.JagDocs.com