SC(H6DO)-25
Battery
STARTING/CHARGING SYSTEMS
4. Battery
A: REMOVAL
1) Disconnect the positive (+) terminal after discon-
necting the negative (–) terminal of battery.
2) Remove the flange nut from battery rod and re-
move battery holder.
3) Remove the battery.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
3.4 N·m (0.35 kgf-m, 2.5 ft-lb)
NOTE:
•Clean the battery cable terminals and apply
grease to retard the formation of corrosion.
•Connect the positive (+) terminal, and then con-
nect the negative (–) terminal of the battery.
•Initial diagnosis of electronic control throttle is
performed after battery installation. Because of
this, start the engine 10 seconds or more after the
ignition switch is turned ON.
C: INSPECTION
WARNING:
•Electrolyte has toxicity; be careful of han-
dling the fluid.
•Avoid contact with skin, eyes or clothing. Es-
pecially at contact with eyes, flush with water
for 15 minutes and get prompt medical atten-
tion.
•Batteries produce explosive gases. Keep
sparks, flame, cigarettes away.
•Ventilate when charging or using in enclosed
space.
•For safety, in case an explosion does occur,
wear eye protection or shield your eyes when
working near any battery. Never lean over a bat-
tery.
•Do not let battery fluid contact eyes, skin,
fabrics, or paint-work because battery fluid is
corrosive acid.
•To lessen the risk of sparks, remove rings,
metal watch-bands, and other metal jewelry.
Never allow metal tools to contact the positive
battery terminal and anything connected to it
while you are at the same time in contact with
any other metallic portion of the vehicle. This
may cause short circuit.
1. EXTERNAL PARTS
Check the battery case, top cover, vent plugs, and
terminal posts for dirt or cracks. If necessary, clean
with water and wipe with a dry cloth.
Apply a thin coat of grease on the terminal posts to
prevent corrosion.
2. ELECTROLYTE LEVEL
Check the electrolyte level in each cell. If the level
is below MIN level, bring the level to MAX level by
pouring distilled water into the battery cell. Do not
fill beyond MAX level.
SC-02100
PM-6
Engine Oil
PERIODIC MAINTENANCE SERVICES
3. Engine Oil
A: REPLACEMENT
1) Open the engine oil filter cap for quick draining of
the engine oil.
2) Drain the engine oil by removing the engine oil
drain plug.
3) Tighten the engine oil drain plug after draining
the engine oil.
NOTE:
Use a new drain plug gasket.
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)
4) Fill engine oil through the level gauge up to the
center between the upper level and the lower level.
Place the vehicle on a level surface when checking
oil level. Use engine oil of the proper quality and
viscosity, selected in accordance with the following.
Recommended oil:
Refer to “RM” section.
ommended Materials.>
Engine oil capacity
When replacing engine oil and oil filter
Upper level
Approx. 5.7 2 (6.0 US qt, 5.0 Imp qt)
Lower level:
Approx. 4.7 2 (5.0 US qt, 4.10 Imp qt)
When replacing engine oil only
Upper level:
Approx. 5.5 2 (5.8 US qt, 4.8 Imp qt)
Lower level:
Approx. 4.5 2 (4.8 US qt, 4.0 Imp qt)
The proper viscosity oil helps the engine maintain
its ideal temperature, and cranking speed in-
creased by reducing viscosity friction in hot condi-
tion.
CAUTION:
When replenishing oil, it does not matter if the
oil to be added is a different brand from that in
the engine; however, use oil having the API
standard and SAE viscosity No. designated by
SUBARU.
NOTE:
If the vehicle is used in areas with very high temper-
atures or for other heavy duty applications, the fol-
lowing viscosity oils must be used:API Standard:
SM SAE Viscosity No.: 30, 40, 10W-50, 20W-40,
20W-50
5) Close the engine oil filler cap.
6) Start the engine and warm it up for a time.
7) Stop the engine to inspect the oil level again.
(A) Oil level gauge
(B) Oil filler cap
(C) Upper level
(D) Lower level
PM-00279
(A)
(B)
(C)
(D)
PM-00280
PM-00280
PM-7
Engine Oil
PERIODIC MAINTENANCE SERVICES
B: INSPECTION
1) Park the vehicle on a level surface.
2) Remove the oil level gauge and wipe it clean.
3) Reinsert the level gauge all the way. Be sure that
the level gauge is correctly inserted and in the
proper orientation.
4) Remove it again and check the oil reading.
If the engine oil level is below the “L” line, add oil to
bring the level up to the “F” line. To prevent overfill-
ing the engine oil, do not add oil above the “F” line
when the engine is cold.
5) Check whether it is notably dirty, or there is cool-
ant or gasoline mixed in. Replace if it is notably
dirty. If there is coolant or gasoline mixed in, check
the engine.
6) After pouring in engine oil, run the engine for
several minutes, then stop it. Wait for several min-
utes until the oil has returned to the oil pan.
(A) Oil level gauge
(B) Oil filler cap
(C) Upper level
(D) Lower level
PM-00279
(A)
(B)
(C)
(D)
PM-8
Engine Oil Filter
PERIODIC MAINTENANCE SERVICES
4. Engine Oil Filter
A: REPLACEMENT
1) Remove the service hole cover clip.
2) Rotate the service hole cover in the direction of
the arrow.
3) Remove the oil filter using ST.
ST 49857000 OIL FILTER WRENCH (Outer
diameter: 80 mm (3.15 in))
4) Obtain a new oil filter and apply a thin coat of en-
gine oil to the seal rubber.
5) Install the oil filter by turning it by hand, while be-
ing careful not to damage seal rubber. Then, after
the seal rubber touches the oil cooler, tighten it a
further 3/4 turn.
CAUTION:
Do not tighten excessively, because this can
cause oil leaks.
6) After installing the oil filter, run the engine and
make sure that no oil is leaking around seal rubber.
NOTE:
The filter element and filter case are permanently
jointed; therefore, interior cleaning is not neces-
sary.
7) Check the engine oil level.
PM-00281
PM-00282
PM-00283
PM-11
Fuel Line
PERIODIC MAINTENANCE SERVICES
7. Fuel Line
A: INSPECTION
The fuel line is located mostly internally, so check
pipes, areas near pipes, and engine compartment
piping for rust, hose damage, loose band, etc. If
faulty parts are found, repair or replace them.
oration Lines.>
PM-13
Cooling System
PERIODIC MAINTENANCE SERVICES
9. Cooling System
A: INSPECTION
1) To check the radiator for leakage, fill it with en-
gine coolant, and attach the radiator cap tester (A)
to the filler neck, and apply pressure. Check the fol-
lowing points:
157 kPa (1.6 kg/cm2, 23 psi)
NOTE:
•Hose joints and other connections for leakage
•Each portion of radiator for leakage
•Be particularly careful not to deform the filler
neck of radiator when installing and removing the
tester and after testing.
•When performing this check, be sure to keep the
engine stationary and fill radiator with coolant.
•Wipe off check points before applying pressure.
•Use care not to spill coolant when detaching
tester from radiator.
2) Check the radiator cap valve open pressure us-
ing radiator cap tester.
NOTE:
Rust or dirt on the cap may prevent valve from func-
tioning normally:be sure to clean the cap before
testing.
Raise the pressure until the needle of gauge stops
and see if the pressure can be retained for five to
six seconds. The radiator cap is normal if a pres-
sure above the service limit value has been main-
tained for this period.
Radiator cap valve open pressure
Standard:
93 — 123 kPa (0.95 — 1.25 kg/cm2, 14 — 18
psi)
Service limit:
83 kPa (0.85 kg/cm2, 12 psi)
3) Start the engine, and then check it does not
overheat or it is cooled excessively. If it overheats
or it is cooled excessively, check the cooling sys-
tem.
4) Check the radiator fan operates using Subaru
Select Monitor, when the coolant temperature ex-
ceeds 95°C (203°F). If it does not operate, check
the radiator fan system.
PM-00286
(A)
(A) Check points for deformation
(B) Check points for deformation, damage, rust
PM-00023
PM-00089
(B)(A)
(A)
PM-16
Automatic Transmission Fluid
PERIODIC MAINTENANCE SERVICES
11. Automatic Transmission Fluid
A: INSPECTION
CAUTION:
The level of ATF varies with fluid temperature.
Pay attention to the fluid temperature when
checking ATF level.
1) Raise the ATF temperature by driving a distance
of 5 to 10 km (3 to 6 miles). Otherwise, idle the en-
gine to raise ATF temperature to 70 — 80°C (158
— 176°F) on Subaru Select Monitor.
TION, Subaru Select Monitor.>
2) Make sure the vehicle is level.
3) After selecting all positions (P, R, N, D), shift the
select lever in “P” range. Measure the ATF level
with engine idling for one or two minutes.
4) Make sure that ATF level is above the center of
upper and lower marks at “HOT” side.
5) If the ATF level is below the center between up-
per and lower marks, add the recommended ATF
until the fluid level is found above the center be-
tween upper and lower marks.
CAUTION:
•Use care not to exceed the upper limit level.
•Adding ATF to the upper limit mark on “HOT”
side when the ATF temperature is below 70°C
(158°F) will overfilling of ATF, causing a trans-
mission failure.
6) Check ATF level after raising ATF temperature
to 70 — 80°C (158 — 176°F) by running the vehicle
or by idling the engine again.
7) Check the ATF for leaks.
Check for leaks in the transmission. If there are
leaks, it is necessary to repair or replace gasket, oil
seals, plugs or other parts.
B: REPLACEMENT
1. AUTOMATIC TRANSMISSION FLUID
1) Drain the ATF by removing drain plug.
NOTE:
Before starting work, cool off the ATF well.
2) Replace the gasket with new one, and then tight-
en the drain plug to specified torque.
Tightening torque:
20 N·m (2.0 kgf-m, 4.5 ft-lb)
3) Pour in the ATF using the oil charge pipe.
Recommended ATF:
Refer to “RM” section.
ed Materials.>
Capacity:
Fill the same amount of ATF when drained.
4) Check the ATF level.
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD
(A) ATF drain plug
(A) Level gauge
(B) ATF level range at “HOT” [70 to 80°C (158 to
176°F)]
(C) Upper level
(D) Lower level
(E) ATF level range at “COLD” [20 — 30°C (68 —
86°F)]
PM-00168
(A)
PI-00190
(A)
(C)
(D)
(E)(D)
(C)
(B)
(A)
F
L
F
HOT
LCOLD
PM-19
Brake Line
PERIODIC MAINTENANCE SERVICES
13.Brake Line
A: INSPECTION
1. BRAKE LINE
1) Check for scratches, swelling, corrosion, traces
of fluid leakage on the brake hoses or pipe joints.
2) Check the possibility of adjacent parts interfering
with brake pipes/hoses during driving, and loose
connections/clamps.
3) Check any trace of fluid leakage, scratches, etc.
on master cylinder, wheel cylinder and pressure
control valve.
NOTE:
•When the brake fluid level in the reservoir tank is
lower than specified limit, the brake warning light
on the combination meter will come on.
•Visually check the brake hose for damage. (Use
a mirror where it is difficult to see)
2. SERVICE BRAKE
1) Check the free play of brake pedal with pulling
up the force of less than 10 N (1 kgf, 2 lb).
Brake pedal free play (Pulling up direction of
pedal)
0.5 — 2.0 mm (0.02 — 0.08 in)
2) If the free play is out of specifications above, ad-
just the brake pedal as follows.
(1) Make sure the engine is off. (No vacuum is
applied to brake booster.)
(2) There should be play between brake boost-
er clevis and pin at brake pedal installing por-
tion. [Pulling up the brake pedal pad with a force
of less than 10 N (1 kgf, 2 lb) to a stroke of 0.5
to 2.0 mm (0.02 to 0.08 in).]
(3) If there is no free play between clevis pin
and clevis, turn brake switch adjusting nut until
the clearance between stopper and screw of
brake switch becomes 0.8 mm (0.031 in).
(1) Front brake hose
(2) Front brake pipe
(1) Rear brake pipe
(2) Rear brake hose
PM-00288
(2)
(1)
PM-00289(1)
(2)
(A) Pedal free play
(A) Brake switch
(B) Adjusting nut
(C) 0.8 mm (0.031 in)
(D) Stopper
(E) Clevis pin
(F) Clevis
(G) Pedal free play
(H) Lock nut
(I) Brake booster operating rod
(J) Play at pin
PM-00313
(A)
PM-00314
(G)
(A)(D)(E)
(B)
(C)
(F)
(J)(I)
(H)