5AT(diag)-6
General Description
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
5. OPERATION OF SHIFT SELECT LEVER
Make sure there is no noise, dragging or contact
pattern in each select lever range.
WARNING:
Stop the engine while checking operation of the
select lever.
C: PREPARATION TOOL
1. SPECIAL TOOL
2. GENERAL TOOL
AT-03277
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
18482AA010 CARTRIDGE Troubleshooting for electrical system.
22771AA030 SUBARU SELECT
MONITOR KIT
Tr o u b l e s h o o t i n g f o r e l e c t r i c a l s y s t e m .
TOOL NAME REMARKS
Circuit tester Used for measuring resistance, voltage and current.
Oscilloscope Used for measuring sensor.
ST18482AA010
ST22771AA030
5AT(diag)-15
Subaru Select Monitor
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
6. Subaru Select Monitor
A: OPERATION
1. READ DIAGNOSTIC TROUBLE CODE
(DTC)
1) Prepare the Subaru Select Monitor kit.
2) Connect the diagnosis cable to Subaru Select
Monitor.
3) Insert the cartridge to Subaru Select Monitor.
4) Connect the Subaru Select Monitor to data link
connector.
(1) Data link connector is located in the lower
portion of instrument panel (on the driver's
side).
(2) Connect the diagnosis cable to data link
connector.
NOTE:
Do not connect scan tools except for Subaru Select
Monitor.
5) Turn the ignition switch to ON (engine OFF) and
Subaru Select Monitor switch to ON.
6) On the «Main Menu» display screen, select the
{Each System Check} and press the [YES] key.
7) On the «System Selection Menu» display
screen, select the {Transmission} and press the
[YES] key.
8) Press the [YES] key after the information of
transmission type is displayed.
9) On the «Transmission Diagnosis» screen, select
the {DTC Display}, and then press the [YES] key.
NOTE:
•For details concerning operation procedure, re-
fer to the “SUBARU SELECT MONITOR OPERA-
TION MANUAL”.
•For details concerning the diagnostic trouble
codes (DTC), refer to the List of DTC.
(DTC).>
2. READ CURRENT DATA
1) On the «Main Menu» display screen, select the
{Each System Check} and press the [YES] key.
2) On the «System Selection Menu» display
screen, select the {Transmission} and press the
[YES] key.
3) Press the [YES] key after the information of
transmission type is displayed.
4) On the «Transmission Diagnosis» display
screen, select the {Current Data Display & Save}
and press the [YES] key.
5) On the «Transmission Diagnosis» display
screen, select the {Data Display} and press the
[YES] key.
6) Using the scroll key, scroll the display screen up
or down until the desired data is shown.
AT-00338
AT-00339
EN-03693
(A) Power switch
(A)
AT-00341
5AT(diag)-21
Learning Control
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
10.Learning Control
A: GENERAL DESCRIPTION
Be sure to perform the {Clear Memory 2} only when
the following services have been performed. And
when the shifting shock is occurred during the total
check with vehicle driving, perform the learning
with following procedures.
Select Monitor.>
•Replacement of TCM
•Replacement of transmission assembly
•Simultaneous replacement of TCM and trans-
mission assembly
•Replacement of each clutch
•Replacement of control valve body
CAUTION:
When {Clear Memory 2} is executed, DTC may
not be cleared.
B: PROCEDURE
1) Turn the ignition switch to ON.
2) Turn the air conditioner switch to OFF.
3) Turn the headlight switch to OFF.
4) Turn the rear defogger switch to OFF.
5) Start the engine.
6) Connect the Subaru Select Monitor to the vehi-
cle.
7) Drive the vehicle for 5 — 10 km (3 — 6 mile) to
warm up ATF temperature more than 70 °C (158
°F).
8) While checking that the throttle opening angle on
Subaru Select Monitor is within the specified range,
shift the gear from 1st → 2nd, 2nd → 3rd, and 3rd
→ 4th, while driving the vehicle at “D” range.
ATION, Subaru Select Monitor.>
Acceleration opening angle:
12.5%±2%
9) While checking that the throttle opening angle on
Subaru Select Monitor is within the specified range,
upshift the gear from 4th → 5 t h w h i l e d r i v i n g t h e v e -
hicle at “D” range.
Acceleration opening angle:
15.5%±2%
10) Repeat the steps 8) and 9) until the reducing ef-
fect of the shifting shock is felt.
11) If reducing of shifting shock is not felt after 5 cy-
cles, recheck that the learning conditions (throttle
opening angle, ATF temperature, etc.) are as spec-
ified and recheck that other parts are normal.
5AT(diag)-22
SPORT Indicator Light Display
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
11.SPORT Indicator Light Display
A: OPERATION
When any on-board diagnostics item is malfunctioning, the SPORT indicator light blinks from the time the
malfunction is detected after starting the engine until the ignition switch is turned OFF. The malfunctioning
part or unit can be determined by a DTC during the on-board diagnostics operation. Problems which oc-
curred previously can also be identified through the memory function. If the SPORT indicator light does not
show a problem (although a problem is occurring), the problem can be determined by checking the perfor-
mance characteristics of each sensor using Subaru Select Monitor. Indicator light signal patterns are shown
in the figure.
When the SPORT indicator light does not operate normally but no DTC is stored, perform the SPORT indi-
cator light inspection.
(A) Ignition switch (Engine OFF) (B) Normal (Engine ON) (C) Faulty (Engine ON)
(1) ON (3) 2 seconds (5) Blink
(2) OFF (4) 0.25 seconds
AT-01750
(4)
(3)
(1)
(2)
(1)
(2)
(1)
(2)
(3)
(5)
(A)
(B)
(C)
5AT(diag)-24
SPORT Indicator Light Display
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK SPORT INDICATOR LIGHT.
Tu r n t h e i g n i t i o n s w i t c h t o O N .
Does the SPORT indicator
light illuminate?
Go to step 2.Perform the self-
diagnosis of com-
bination meter.
2CHECK SPORT INDICATOR LIGHT.
After the ignition switch is ON, wait for at least
2 seconds.
Does the SPORT indicator
light illuminate?
Go to step 3.Go to step 4.
3CHECK SPORT INDICATOR LIGHT.
Start the engine.
Does the SPORT indicator
light go off?
Normal. Go back
to “Basic Diagnos-
tic Procedure”.
tic Procedure.>
Go to step 7.
4CHECK SUBARU SELECT MONITOR COM-
MUNICATION.
Connect the Subaru Select Monitor to data link
connector.
Is the communication between
Subaru Select Monitor and
TCM normal?
Go to step 5.Check the power
supply ground cir-
cuit of TCM and
Subaru Select
Monitor communi-
cation.
Diagnostic Proce-
dure for Subaru
Select Monitor
Communication.>
5CHECK TCM.
Display the current data of TCM using Subaru
Select Monitor.
Is the “Diagnosis Lamp” out-
put signal “ON”?
Go to step 6.Replace the TCM.
trol Module
(TCM).>
6CHECK THE BODY INTEGRATED UNIT.
Display the current data of body integrated unit
using Subaru Select Monitor.
Monitor.>
Is the “SPORT Lamp” input
signal “Illuminate”?
Replace the com-
bination meter
assembly.
tion Meter.>
Check DTC of
body integrated
unit.
OPERATION,
Subaru Select
Monitor.>
7CHECK TCM.
1) Start the engine.
2) Display the current data of TCM using Sub-
aru Select Monitor.
Is the “Diagnosis Lamp” out-
put signal “ON”?
Replace the TCM.
trol Module
(TCM).>
Go to step 8.
8CHECK THE BODY INTEGRATED UNIT.
Display the current data of body integrated unit
using Subaru Select Monitor.
Monitor.>
Is the “SPORT Lamp” input
signal “Illuminate”?
Check DTC of
body integrated
unit. Perform the
diagnosis accord-
ing to DTC.
OPERATION,
Subaru Select
Monitor.>
Per fo r m th e se lf -
diagnosis of com-
bination meter.
Combination
Meter System.>
5AT(diag)-26
Diagnostic Procedure for Subaru Select Monitor Communication
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK SUBARU SELECT MONITOR POW-
ER SUPPLY CIRCUIT.
Measure the voltage between data link con-
nector and chassis ground.
Connector & terminal
(B402) No. 1 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 2.Repair the har-
ness connector
between battery
and data link con-
nector, and poor
contact of connec-
tor.
2CHECK SUBARU SELECT MONITOR
GROUND CIRCUIT.
Measure the resistance of harness between
data link connector and chassis ground.
Connector & terminal
(B402) No. 12 — Chassis ground:
(B402) No. 13 — Chassis ground:
Is the resistance less than 1
Ω?
Go to step 3.Repair the open
circuit of harness
between data link
connector and
ground terminal,
and poor contact
of connector.
3CHECK COMMUNICATION OF SUBARU SE-
LECT MONITOR.
1) Turn the ignition switch to ON.
2) Using the Subaru Select Monitor, check
whether communication to transmission sys-
tem can be executed normally.
Are the name and year of sys-
tem displayed on Subaru
Select Monitor?
Go to step 8.Go to step 4.
4CHECK COMMUNICATION OF SUBARU SE-
LECT MONITOR.
1) Turn the ignition switch to OFF.
2) Disconnect the TCM connector.
3) Turn the ignition switch to ON.
4) Check whether communication to engine
system can be executed normally.
Are the name and year of sys-
tem displayed on Subaru
Select Monitor?
Go to step 6.Go to step 5.
5CHECK COMMUNICATION OF SUBARU SE-
LECT MONITOR.
1) Turn the ignition switch to OFF.
2) Connect the TCM connector.
3) Disconnect the connector from ECM.
4) Turn the ignition switch to ON.
5) Check whether communication to transmis-
sion system can be executed normally.
Are the name and year of sys-
tem displayed on Subaru
Select Monitor?
Inspect the ECM. Go to step 6.
6CHECK HARNESS CONNECTOR BETWEEN
EACH CONTROL MODULE AND DATA LINK
CONNECTOR.
1) Turn the ignition switch to OFF.
2) Disconnect the TCM and ECM connector.
3) Measure the resistance between TCM con-
nector and chassis ground.
Connector & terminal
(B402) No. 10 — Chassis ground:
Is the resistance more than 1
MΩ?
Go to step 7.Check harness
and connector
between each con-
trol module and
data link connec-
tor.
7CHECK OUTPUT SIGNAL OF TCM.
1) Turn the ignition switch to ON.
2) Measure the voltage between TCM and
chassis ground.
Connector & terminal
(B402) No. 10 (+) — Chassis ground (–):
Is the voltage more than 1 V? Check harness
and connector
between each con-
trol module and
data link connec-
tor.
Go to step 8.
8CHECK HARNESS CONNECTOR BETWEEN
TCM AND DATA LINK CONNECTOR.
Measure the resistance between TCM connec-
tor and data link connector.
Connector & terminal
(B54) No. 20 — (B402) No. 10:
Is the resistance less than 1
Ω?
Go to step 9.Repair the har-
ness and connec-
tor between TCM
and data link con-
nector.
9CHECK INSTALLATION OF TCM CONNEC-
TOR.
Tu r n t h e i g n i t i o n s w i t c h t o O F F.
Is TCM connector connected
to TCM?
Go to step 10.Connect the TCM
connector to TCM.
5AT(diag)-27
Diagnostic Procedure for Subaru Select Monitor Communication
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
10 CHECK INSTALLATION OF TRANSMISSION
HARNESS CONNECTOR.
Is the transmission harness
connector connected to bulk-
head harness connector?
Go to step 11.Connect the bulk-
head harness con-
nector to
transmission har-
ness connector.
11 CHECK POOR CONTACT OF CONNEC-
TORS.
Is there poor contact in control
module power supply and data
link connector?
Repair the poor
contact.
Go to step 12.
12 CHECK POWER SUPPLY OF TCM.
1) Disconnect the connector from TCM.
2) Turn the ignition switch to ON.
3) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 1 (+) — Chassis ground (–):
Is the voltage 10 — 13 V? Go to step 15.Go to step 13.
13 CHECK FUSE (No. 32).
1) Turn the ignition switch to OFF.
2) Remove the fuse (No. 32).
Is the fuse (No. 32) blown out? Replace the fuse
(No. 32).
Go to step 14.
14 CHECK HARNESS.
Measure the resistance between TCM connec-
tor and chassis ground.
Connector & terminal
(B54) No. 1 — Chassis ground:
Is the resistance less than 10
Ω?
Replace the fuse
(No. 32). If the
replaced fuse (No.
32) has blown out
easily, repair the
short circuit of har-
ness between fuse
(No. 32) and TCM.
Go to step 15.
15 CHECK IGNITION POWER SUPPLY CIR-
CUIT.
1) Turn the ignition switch to ON (engine
OFF).
2) Measure the ignition power supply voltage
between TCM connector and chassis ground.
Connector & terminal
(B55) No. 1 (+) — Chassis ground (–):
(B55) No. 10 (+) — Chassis ground (–):
Is the voltage 10 — 13 V? Go to step 17.Go to step 16.
16 CHECK FUSE (No. 5).
Remove the fuse (No. 5).
Is the fuse (No. 5) blown out? Replace the fuse
(No. 5). If the
replaced fuse (No.
5) blows out easily,
repair the short cir-
cuit of harness
between fuse (No.
5) and TCM.
Go to step 17.
17 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from TCM.
3) Measure the resistance of the harness
between TCM and transmission ground.
Connector & terminal
(B54) No. 19 — Transmission ground:
(B55) No. 21 — Transmission ground:
(B54) No. 5 — Transmission ground:
(B54) No. 14 — Transmission ground:
Is the resistance more than 1
MΩ?
Repair the short
circuit of harness
between TCM and
transmission har-
ness connector,
and poor contact
of connector.
Go to step 18.
18 CHECK POOR CONTACT OF CONNEC-
TORS.
Is there poor contact in TCM
power supply, ground and data
link connector?
Repair the con-
nector.
Replace the TCM.
trol Module
(TCM).>
Step Check Yes No
5AT(diag)-36
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
AUTOMATIC TRANSMISSION (DIAGNOSTICS)
Step Check Yes No
1CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connectors from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B54) No. 13 — (B11) No. 12:
(B54) No. 2 — (B11) No. 5:
Is the resistance less than 1
Ω?
Go to step 2.Repair the open
circuit of harness
between TCM and
transmission con-
nector.
2CHECK ATF TEMPERATURE SENSOR.
1) Turn the ignition switch to OFF.
2) Connect the connectors to transmission
and TCM.
3) Turn the ignition switch to ON and start
engine.
4) Warm-up the transmission until the ATF
temperature reaches to 80°C (176°F).
NOTE:
If the ambient temperature is below 0°C (32°F),
drive the vehicle until the ATF reaches its oper-
ating temperature.
5) Disconnect the connector from transmis-
sion.
6) Measure the resistance between transmis-
sion connector terminals.
Connector & terminal
(T4) No. 5 — (T4) No.12:
Is the resistance between 500
— 1,200 Ω?
Go to step 3.Go to step 5.
3CHECK ATF TEMPERATURE SENSOR.
Measure the resistance between transmission
connector terminals.
Connector & terminal
(T4) No. 5 — (T4) No.12:
Does the resistance value
increase while the ATF temper-
ature decreases?
Go to step 4.Go to step 5.
4CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect the connector.
2) Turn the ignition switch to ON. (Engine
OFF)
3) Read the ATF temperature using Subaru
Select Monitor.
Does the ATF temperature
gradually decrease?
Even if the SPORT
indicator light
blinks, the system
is in normal condi-
tion. A temporary
poor contact of
connector or har-
ness may be the
cause. Repair the
poor contact of
harness between
AT F t e m p e r a t u r e
sensor and trans-
mission connector.
Go to step 6.