DTC Confirmation Proce-
dure " .
Engine coolant temperature has not risen enough to open the thermostat even though the engine has run long
enough. This is due to a leak in the seal or the thermostat stuck open.
DTC Confirmation Procedure INFOID:0000000004500050
WITH CONSULT-III
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
• For best results, perform at ambient temperature of –10 °C (14 °F) or higher.
• For best results, perform at en gine coolant temperature of –10 °C (14 °F) to 53 °C (127 °F).
• Before performing the following procedure, do not fill with the fuel.
1. Turn A/C switch OFF.
2. Turn blower fan switch OFF.
3. Turn ignition switch ON.
4. Select “COOLAN TEMP/S” in “DATA MONITOR” mode with CONSULT-III.
5. Check the indication of “COOLAN TEMP/S”. If it is below 53 °C (127 °F), go to following step.
If it is above 53 °C (127 °F), cool down the engine to less than 53 °C (127 °F). Then go to next steps.
6. Start engine.
7. Drive vehicle for 10 consecutive minutes under the following conditions.
If “COOLAN TEMP/S” increases to more than 75 °C (167 °F) within 10 minutes, turn ignition switch
OFF because the test result will be OK.
8. Check 1st trip DTC.
9. If 1st trip DTC is detected, go to EC-1208, " Diagnosis Procedure " .
WITH GST
Follow the procedure “With CONSULT-III” above.
Diagnosis Procedure INFOID:0000000004500051Component Inspection " .
OK or NG OK >> GO TO 2.
NG >> Replace engine coolant temperature sensor. VHCL SPEED SE More than 56 km/h (35 MPH)
DTC P0128 THERMOSTAT FUNCTION
EC-1209
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
J
K L
M A EC
NP
O
Refer to
CO-45, " Removal and Installation " .
OK or NG OK >>
INSPECTION END
NG >> Replace thermostat.
Component Inspection INFOID:0000000004500052
ENGINE COOLANT TEMPERATURE SENSOR 1. Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in the figure.
2. If NG, replace engine coolant temperature sensor.
Removal and Installation INFOID:0000000004500053
ENGINE COOLANT TEMPERATURE SENSOR Refer to CO-47, " Component " . PBIB2005E
Engine coolant temperature
°C ( °F) Resistance k Ω
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260 SEF012P
EC-1270< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0181 FTT SENSOR
DTC P0181 FTT SENSOR
Component Description INFOID:0000000004500118
The fuel tank temperature sensor (4) is used to detect the fuel tem-
perature inside the fuel tank. The sensor modifies a voltage signal
from the ECM. The modified signal returns to the ECM as the fuel
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The elec trical resistance of the ther-
mistor decreases as temperature increases.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel level sensor (3)
*: This data is reference values and is measured between ECM terminal 43 (Fuel
tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output
voltage. Doing so may result da mage the ECM's transistor. Use
ground other than ECM, such as ground.
On Board Diagn osis Logic INFOID:0000000004500119
DTC Confirmation Procedure INFOID:0000000004500120
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC. If 1st trip DTC is detected, go to EC-1271, " Diagnosis Procedure " .
If 1st trip DTC is not det ected, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check “COOLAN TEMP/S” value.
If the “COOLAN TEMP/S” is less than 60 °C (140 °F), the result will be OK.
If the “COOLAN TEMP/S” is above 60 °C (140 °F), go to the following step.
5. Cool engine down until “COOLAN TEMP/S” signal is less than 60 °C (140 °F).
6. Wait at least 10 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-1271, " Diagnosis Procedure " .
WITH GST BBIA0704E
Fluid temperature
°C ( °F) Voltage*
V Resistance
kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 SEF012P
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0181
0181 Fuel tank temperature
sensor circuit range/per-
formance Rationally incorrect voltage from the sensor is
sent to ECM, compared with the voltage signals
from engine coolant temperature sensor and in-
take air temperature sensor. • Harness or connectors
(Fuel tank temperature sensor circuit is
open or shorted)
• Fuel tank temperature sensor
EC-1284< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0300 - P0304 MULTIPLE CYLINDER
MISFIRE, NO. 1 - 4 CYLINDER MIS-
FIRE
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Da ta means the vehicle operation that the following con-
dition should be satisfied at the same time:
The time to driving varies according to the engine speed in the freeze frame data.
Refer to the following table.
Diagnosis Procedure INFOID:00000000045001421.
CHECK FOR INTAKE AIR LEAK AND PCV HOSE
1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
3. Check PCV hose connection.
OK or NG OK >> GO TO 2.
NG >> Repair or replace. 2.
CHECK FOR EXHAUST SYSTEM CLOGGING
Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG OK >> GO TO 3.
NG >> Repair or replace. 3.
PERFORM POWER BALANCE TEST
With CONSULT-III
1. Perform “POWER BALANCE” in “ACTIVE TEST” mode.
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-III
When disconnecting each fuel inje ctor (1) harness connector one at
a time, is there any cylinder which does not produce a momentary
engine speed drop?
Yes or No Engine speed Engine speed in the freeze frame data
± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Basic fuel schedule Basic fuel schedule in the freeze frame data × (1 ± 0.1)
Engine coolant temperature
(T) condition When the freeze frame data shows lower than 70
°C (158 °F), T should be lower than 70 °C (158 °F)
When the freeze frame data shows higher than or equal to 70 °C (158 °F), T should be higher than or
equal to 70 °C (158 °F) Engine speed Time
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes PBIA9870J
EC-1322< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0443 EVAP CANISTER PURGE VO
LUME CONTROL SOLENOID VALVE
DTC P0443 EVAP CANISTER PURG E VOLUME CONTROL SOLENOID
VALVE
Description INFOID:0000000004500178
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM though CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control sol enoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is r egulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-III Reference Value in Data Monitor Mode INFOID:0000000004500179
Specification data are reference values. Sensor Input Signal to ECM
ECM
function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP can-
ister purge
flow control EVAP canister purge volume
control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
ABS actuator and electric unit (control unit) Vehicle speed*2
Combination meter PBIA9215J
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V • Engine: After warming up
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm 0 - 50%
EC
NP
O
On Board Diagnosis Logic
INFOID:0000000004500180
DTC Confirmation Procedure INFOID:0000000004500181
Perform PROCEDURE FOR MALFUNCTION A first.
If the DTC cannot be confirmed, perform PROCEDURE FOR MALFUNCTION B.
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A TESTING CONDITION:
• Perform "DTC Confirmation Procedure" when the fuel le vel is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 5 to 60 °C (41 to 140 °F).
• Cool the vehicle so that engine coolant temperat ure becomes same level as ambient temperature.
With CONSULT-III
1. Turn ignition switch ON and select "DATA MONITOR" mode with CONSULT-III.
2. Check that the following condition are met. FUEL T/TMP SE: 0 – 35 °C (32 – 95 °F)
3. Start engine and wait at least 60 seconds.
4. Check 1st trip DTC.
5. If 1st trip DTC is detected, go to EC-1326, " Diagnosis Procedure " .
With GST
1. Turn ignition switch ON.
2. Set voltmeter probes to ECM terminal 43 (FTT sensor signal) and ground.
3. Check that the voltage is 3.1 – 4.2 V.
4. Start engine and wait at least 60 seconds.
5. Check 1st trip DTC.
6. If 1st trip DTC is detected, go to EC-1326, " Diagnosis Proce-
dure " .
PROCEDURE FOR MALFUNCTION B NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41 °F) or more.
With CONSULT-III
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0443
0443 EVAP canister purge
volume control solenoid
valve A)
The canister purge flow is detected during
the vehicle is stopped while the engine is
running, even when EVAP canister purge
volume control solenoid valve is completely
closed. • EVAP control system pressure sensor
• EVAP canister purge volume control so-
lenoid valve
(EVAP canister purge volume control so-
lenoid valve is stuck open.)
• EVAP canister vent control valve
• Drain filter
• EVAP canister
• Hoses (Hoses are connected incorrectly or
clogged.)
B)
The canister purge flow is detected during
the specified driving conditions, even when
EVAP canister purge volume control sole-
noid valve is completely closed.
EC-1330< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0444, P0445 EVAP CANISTER
PURGE VOLUME CONTROL SOLENOID
VALVE
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLE-
NOID VALVE
Description INFOID:0000000004501184
SYSTEM DESCRIPTION
*1: ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to the ECM though CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control sol enoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is r egulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-III Reference Value in Data Monitor Mode INFOID:0000000004501185
Specification data are reference values. Sensor Input Signal to ECM
ECM
function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP can-
ister purge
flow control EVAP canister purge volume
control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
ABS actuator and electric unit (control unit) Vehicle speed*2
Combination meter PBIA9215J
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V • Engine: After warming up
• Shift lever: P or N (A/T, CVT), Neutral (M/T)
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm 0 - 50%
EC-1408< SERVICE INFOMATION >
[MR TYPE 2]
DTC P1217 ENGINE
OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
System Description INFOID:0000000004500279
SYSTEM DESCRIPTION
NOTE:
• If DTC P1217 is displayed with DTC UXXXX, first perform the tr ouble diagnosis for DTC UXXXX.
• If DTC P1217 is displayed with DTC P0607, first pe rform the trouble diagnosis for DTC P0607. Refer
to EC-1395 .
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The contro l system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation
Models with A/C
Models without A/C Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
control IPDM E/R
(Cooling fan relays)
Battery
Battery voltage*1
ABS actuator and electric unit (control unit)
Vehicle speed*2
Combination meter
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*2
Refrigerant pressure sensor Refrigerant pressure PBIB2483E
PBIB3335E