2009 NISSAN LATIO engine coolant

Fluids and Lubricants " .
• Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, or any oil/fluids including engine oil and
engine coolant.
• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Inspection of Camshaft Sprocket (INT) Oil Groove
CAUTION:
• Perform this inspection only when DTC P0011 is de tected in self-diagnostic results of CONSULT-III
and it is directed according to inspect ion procedure of EC section. Refer to EC-133, " Diagnosis Pro-
cedure " .
• Check when engine is cold so as to pr event burns from the splashing engine oil.
1. Check engine oil level. Refer to LU-7, " Inspection " .
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release the fuel pressure. Refer to EC-498, " Inspection " .
b. Remove intake manifold. Refer to EM-28, " Exploded View " .
c. Disconnect ignition coil and injector harness connectors. Refer to EM-46, " Exploded View " .
3. Remove intake valve timing control solenoid valve. Refer to EM-49, " Exploded View " .
4. Crank engine, and then make sure that engine oil comes out from intake valve timing control solenoid valve hole (A). End
crank after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
• Prevent splashing by using a shop cloth so as to prevent
the worker from injury from engine oil an d so as to prevent engine oil contamination.
• Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to
engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engi ne oil off immediately if it is splashed.
Items Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage 1 : Plug
:Engine front

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CYLINDER HEAD
Removal and Installation INFOID:0000000004784305
REMOVAL WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventila ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
1. Release fuel pressure. Refer to EC-498, " Inspection " .
2. Drain engine coolant and engine oil. Refer to CO-11, " Changing Engine Coolant " and
LU-8, " Draining " .
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant an d engine oil on drive belt.
3. Remove the following components and related parts. • Front fender protector (RH): Refer to EI-24, " Removal and Installation " .
• Generator: Refer to SC-25, " Removal and Installation " .
• Exhaust front tube: Refer to EX-5, " Component " .
• Exhaust manifold: Refer to EM-31, " Exploded View " .
• Intake manifold: Refer to EM-28, " Exploded View " .
• Fuel tube and fuel injector: Refer to EM-34, " Exploded View " .
• Water outlet: Refer to CO-24, " Removal and Installation " .
• Drive belt: Refer to EM-15, " Removal and Installation " .
• Front cover: Refer to EM-49, " Exploded View " .
• Camshaft: Refer to EM-58, " Exploded View " .
1. Cylinder head assembly 2. Cylinder head bolt 3. Washer
4. Cylinder head gasket A. Refer to EM-79

Cylinder
Block " .
1. Wipe off engine oil and remove water scale (like deposit ), gasket, sealant, carbon, etc. with a scraper.
CAUTION:
Never allow gasket debris to enter passag es for engine oil or engine coolant.
2. At each of several locations on bottom surface of cylinder head, measure the distortion in six directions.
• If it exceeds the limit, replace cylinder head.
INSTALLATION
1. Install new cylinder head gasket. A : EXH side
B : INT side
: Engine front Cylinder Head " .

CYLINDER HEAD
EM-81
< ON-VEHICLE REPAIR >
[HR16DE] C
D E
F
G H
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K L
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2. Tighten cylinder head bolts in numer
ical order as shown with the
following procedure to install cylinder head.
CAUTION:
If cylinder head bolts are re -used, check their outer diame-
ters before installation. Fol low the “Cylinder Head Bolts
Outer Diameter” measurement procedure.
a. Apply new engine oil to threads and seating surfaces of bolts.
b. Tighten all bolts in the specified order.
c. Turn all bolts 60 degrees clockwise (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using Tool (A) or
protractor. Avoid judgment by visual inspection without the
tool.
d. Completely loosen all bolts in reverse order. CAUTION:
In this step, loosen bolts in reverse order of that indicated.
e. Tighten all bolts in the specified order.
f. Turn all bolts 75 degrees clockwise (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using Tool (A) or
protractor. Avoid judgment by visual inspection without the
tool.
g. Turn all bolts 75 degrees clockwise again (angle tightening) using Tool (A) in the specified order.
CAUTION:
Check and confirm the tightening angle by using To ol (A) or protractor. Avoid judgment by visual
inspection without the tool.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks • Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, " Fluids and Lubricants " .
A : EXH side
B : INT side
: Engine front
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
Tool number : KV10112100 (BT-8653-A) PBIC3732E
PBIC3733E
: 0 N·m (0 kg-m, 0 ft-lb)
: 40.0 N·m (4.1 kg-m, 30 ft-lb)
Tool number : KV10112100 (BT-8653-A) PBIC3733E

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• If items or work required are not covered by the
engine section, follow the procedures in the applica-
ble sections.
• Always use the support poin t specified for lifting.
• Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in prepar ation for the backward shif t of center of gravity.
• For supporting points fo r lifting and jacking point at rear axle, refer to GI-38, " Garage Jack and
Safety Stand and 2-Pole Lift " .
REMOVAL
Outline Remove the engine and the transaxle assembly from t he vehicle downward. Separate the engine and the tran-
saxle.
Preparation 1. Remove the hood assembly. Refer to BL-14, " Removal and Installation " .
2. Remove the cowl top cover and cowl top extension assembly. Refer to EI-22, " Removal and Installation " .
3. Release fuel pressure. Refer to EC-498, " Inspection " .
4. Drain engine coolant from radiator. Refer to CO-11, " Changing Engine Coolant " .
CAUTION:
• Perform this step when the engine is cold.
• Never spill engine coolant on drive belt.
5. Drain the transmission fluid. Refer to MT-10, " Draining " (M/T),
AT-17, " Changing A/T Fluid " (A/T).
6. Remove the following parts. • Engine undercover
• Front road wheels and tires: Refer to WT-7, " Rotation " .
• Front fender protector (RH and LH): Refer to EI-24, " Removal and Installation " .
• Battery and battery tray: Refer to SC-7, " Removal and Installation " .
• Drive belt: Refer to EM-15, " Removal and Installation " .
• Air duct and air cleaner case assembly: Refer to EM-26, " Exploded View " .
• Radiator hose (upper and lower): Refer to CO-16, " Component " .
• Disconnect cooling fan controller wiring harness.
• Remove coolant reservoir tank.
• Remove fan shroud and cooling fan assembly. Refer to CO-18, " Component (Models with A/C) " or
CO- 18, " Component (Models without A/C) " .
Engine Room LH 1. Disconnect all connections of engine harness around the engine mounting insulator (LH), and then tem- porarily secure the engine harness into the engine side.
CAUTION:
Protect connectors using a resin bag against foreign materials.
2. Remove ground cable at transaxle side.
3. Disconnect fuel feed hose at engine side. Refer to EM-34, " Exploded View " .
4. Disconnect EVAP purge hose and brake booster vacuum hose.
5. Disconnect heater hoses, and install plugs them to prevent engine coolant from draining. Refer to CO-16," Component " .
6. Disconnect control linkage from transaxle. Refer to AT-212, " Control Device Removal and Installation " (A/
T), MT-13, " Exploded View " (M/T).
7. Disconnect the clutch tube at tr ansmission side (if equipped). Refer to CL-14, " Removal and Installation " .
Engine Room RH 1. Remove ground cable between front cover and vehicle.
2. Remove generator and generator bracket; Refer to SC-25, " Removal and Installation " .
3. Remove A/C compressor with piping connected from t he engine. Temporarily secure it on the vehicle side
with a rope to avoid putting load on it. (if equipped) Refer to MTC-78, " Removal and Installation of Com-
pressor - HR16DE " .
Vehicle Underbody

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4. Remove engine mounting insulator (RH) (1), engine mounting
bracket (RH) (2) and engine mounting stay (3).
5. Remove engine mounting insulator (LH) (4) through bolt secur- ing nut (A).
6. Carefully lower jack, or raise lift to remove the engine and the transaxle assembly. CAUTION:
• Make sure that no part interferes with the vehicle side.
• Before and during this lifting, alw ays check if any harnesses are left connected.
• During the removal, always be careful to prevent the vehicle from falling off the lift due to
changes in the center of gravity.
• If necessary, support the vehicle by setting jack or suitable tool at the rear.
Separation 1. Remove starter motor. Refer to SC-19, " Removal and Installation HR16DE " .
2. Lift with a hoist and separate the engine from the transaxle assembly. Refer to EM-88, " Exploded View " .
INSTALLATION Installation is in the reverse order of removal.
• Do not allow engine oil to get on engine mounting insulator. Be careful not to damage engine mounting insu- lator.
• Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.
• Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
Inspection INFOID:0000000004784309
INSPECTION AFTER INSTALLATION
Inspection for Leaks • Before starting engine, check oil/fluid levels incl uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, " Fluids and Lubricants " .
• Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the specified level, if necessary.

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DISASSEMBLY AND ASSEMBLY
ENGINE STAND SETTING
Setting INFOID:0000000004784310
NOTE:
Explained here is how to disassemble with engine stand supporting transmission surface. When using differ-
ent type of engine stand, note with difference in steps and etc.
1. Remove the engine and the transaxle assembly from the vehicle, and separate the transaxle from the
engine. Refer to EM-88, " Exploded View " .
2. Remove clutch cover and clutch disc (if equipped). Refer to CL-15, " Removal and Installation " .
3. Remove flywheel or driveplate. • Secure flywheel or driveplate with Tool, and remove bolts.
CAUTION:
• Never disassemble flywheel.
• Never place flywheel or driveplate with signal plate facing down.
• When handling signal plate, take car e not to damage or scratch it.
• Handle signal plate in a manner that prevents it from becoming magnetized.
4. Lift the engine with a hoist to install it onto widely use engine stand. CAUTION:
• Use the engine stand that has a load capacity [approximately 135 kg (298 lb) or more] large
enough for supporting the engine weight.
• If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten-
tial risk of overturning stand.
- Intake manifold: Refer to EM-28, " Exploded View " .
- Exhaust manifold: Refer to EM-31, " Exploded View " .
- Rocker cover: Refer to EM-46, " Exploded View " .
NOTE:
The figure shows an example of widely use engine stand that
can support mating surface of transaxle with flywheel or drive-
plate removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
5. Drain engine oil. Refer to LU-8, " Draining " .
6. Drain engine coolant by removing water drain plug (1) from RH side of the engine. Tool number : KV11105210 (J-44716)

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7. Remove piston from connecting rod.
• Use Tool and a press to remove the piston pin.
CAUTION:
Be careful not to damage the piston and connecting rod.
NOTE:
The joint between the connecting rod and the piston pin is a
press fit.
8. Remove the main bearing cap in the following procedure. • Measure crankshaft end play before loosening main bearing cap bolts. Refer to EM-103, " Inspection "
a. Loosen and remove bolts in several steps in reverse of the
numerical order shown.
• TORX socket (size: E14) can be used.
b. Label parts for assembly and remove the main beari ng cap from the cylinder block while tapping lightly
with a plastic hammer.
CAUTION:
Identify installation positions, and store th em without mixing up.
9. Remove crankshaft (2). CAUTION:
• Be careful not damage or deform signal plate (1) mounted on crankshaft.
• When setting crankshaft on a flat floor surface, use a
block of wood to avoid inte rference between signal plate
and the floor surface.
• Never remove signal plate unl ess it is necessary to do so.
NOTE:
When removing or installing signal plate, use TORX socket (size
T40).
10. Pull rear oil seal out from rear end of crankshaft.
11. Label parts for assembly and remove main bearing (upper and lower) and thrust bearings from cylinder block and main bearing cap.
CAUTION:
Identify installation positions, and store th em without mixing up.
ASSEMBLY 1. Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to remove any foreign material.
WARNING:
Use goggles to protect your eyes. Tool number (A) : KV10109730 ( — )
Tool number (B) : KV10110310 ( — )
Tool number (C) : ST13030020 ( — )