EC
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Cooling fan motor terminal 2 and IPDM E/R terminal 24.
Cooling fan motor terminal 3 and IPDM E/R terminal 23.
Cooling fan motor terminal 4 and ground.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace cooling fan motor. .
OK or NG OK >> Replace IPDM E/R. Refer to
PG-27, " Removal and Installation of IPDM E/R " .
NG >> Repair or replace harness or connector.
Main 13 Causes of Overheating INFOID:0000000004537399
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page OFF 1 • Blocked radiator • Blocked condenser
• Blocked radiator grille
• Blocked bumper • Visual No blocking —
2 • Coolant mixture • Coolant tester See MA-15, " Anti-freeze Coolant Mixture Ratio " .
3 • Coolant level • Visual Coolant up to MAX level in reservoir tank and radiator
filler neck See
CO-35, " Inspection " .
4 • Radiator cap • Pressure tester See CO-40, " Checking Radiator Cap " .
ON* 2
5 • Coolant leaks • Visual No leaks See CO-35, " Inspection " .
ON* 2
6 • Thermostat • Touch the upper and
lower radiator hosesBoth hoses should be hot See
CO-45 , and
CO-47 ON*
1
7 • Cooling fan • CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-890, " Di-
agnosis Procedure " ).
OFF 8 • Combustion gas leak • Color checker chemical tester 4 Gas analyzerNegative —
ON* 3
9 • Coolant temperature
gauge • Visual Gauge less than 3/4 when
driving —
• Coolant overflow to res- ervoir tank • Visual No overflow during driving
and idling See
CO-35, " Changing
Engine Coolant " .
EC-894< SERVICE INFOMATION >
[MR TYPE 1]
DTC P1217 ENGINE
OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more informat ion, refer to CO-32 .
Component Inspection INFOID:0000000004537400
COOLING FAN MOTOR
Model with A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
Models without A/C
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor. OFF*
4
10 • Coolant return from res-
ervoir tank to radiator • Visual Should be initial level in
reservoir tank See
CO-35, " Inspection " .
OFF 11 • Water control valve • Remove and inspect
the valve Within the specified value See
CO-47, " Removal
and Installation "
OFF 12 • Cylinder head • Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) See
EM-185 .
13 • Cylinder block and pis- tons • Visual No scuffing on cylinder
walls or piston See
EM-199 .
Engine Step Inspection item Equipment Standard Reference page Terminals
(+) (-)
Cooling fan motor 1 2 SEF888V
Speed
terminals
(+) ( −)
Cooling fan motor Low 1 4
2 3
High 1 and 2 3 and 4 SEF734W
EC-1026< SERVICE INFOMATION >
[MR TYPE 2]
PREPARATION
Fuel filler cap adapter
i.e.: (MLR-8382) Checking fuel tank vacuum relief valve opening
pressure
Socket wrench Removing and installing engine coolant tempera- ture sensor
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12) Reconditioning the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907) Lubricating oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
Tool number
(Kent-Moore No.)
Tool name DescriptionS-NT815
S-NT705
AEM488
S-NT779
EC-1028< SERVICE INFOMATION >
[MR TYPE 2]
ENGINE CONTROL SYSTEM
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). T he amount of fuel injected is a program value in the
ECM memory. The program value is preset by engi ne operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from t he crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the ma ss air flow sensor.
VARIOUS FUEL INJECTION I NCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compens ated to improve engine performance under various operat-
ing conditions as listed below.
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T and CVT models)
• High-load, high-speed operation
• During deceleration
• During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL) Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS) Engine speed*3
Piston position
Fuel injection
& mixture ratio
control Fuel injector
Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Battery Battery voltage*3
Knock sensor Engine knocking condition
EPS control unit Power steering operation*2
Heated oxygen sensor 2* 1
Density of oxygen in exhaust gas
Air conditioner switch Air conditioner operation*2
ABS actuator and electric unit (control unit)
Vehicle speed*2
Combination meter PBIB3020E
ENGINE CONTROL SYSTEM
EC-1029
< SERVICE INFOMATION >
[MR TYPE 2] C
D E
F
G H
I
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K L
M A EC
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The mixture ratio feedback system provides the best air/
fuel mixture ratio for drivability and emission control.
The three way catalyst (manifold) can then better r educe CO, HC and NOx emissions. This system uses air
fuel ratio (A/F) sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The
ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about air
fuel ratio (A/F) sensor 1, refer to EC-1210 . This maintains the mixture ratio within the range of stoichiometric
(ideal air/fuel mixture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the th ree way catalyst (manifold). Even if the switching
characteristics of air fuel ratio (A/F) sensor 1 shift, the air/fuel ratio is controlled to stoichiometric by the signal
from heated oxygen sensor 2.
Open Loop Control The open loop system condition refers to when the ECM detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
• Deceleration and acceleration
• High-load, high-speed operation
• Malfunction of air fuel ratio (A/F) sensor 1 or its circuit
• Insufficient activation of air fuel ratio (A /F) sensor 1 at low engine coolant temperature
• High engine coolant temperature
• During warm-up
• After shifting from N to D (A/T and CVT models)
• When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL The mixture ratio feedback control system monitors the mixture ratio signal transmitted from air fuel ratio (A/F)
sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to
the theoretical mixture ratio as possible. However, the bas ic mixture ratio is not necessarily controlled as orig-
inally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic
changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.
Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is
then computed in terms of “injection pulse duration” to automatically compensate for the difference between
the two ratios.
“Fuel trim” refers to the feedback compensation value co mpared against the basic injection duration. Fuel trim
includes short term fuel trim and long term fuel trim.
“Short term fuel trim” is the short-term fuel compensati on used to maintain the mixture ratio at its theoretical
value. The signal from air fuel ratio (A/F) sensor 1 i ndicates whether the mixture ratio is RICH or LEAN com-
pared to the theoretical value. The signal then triggers a r eduction in fuel volume if the mixture ratio is rich, and
an increase in fuel volume if it is lean.
“Long term fuel trim” is overall fuel compensation ca rried out long-term to compensate for continual deviation
of the short term fuel trim from the central value. Such deviation will occur due to individual engine differences,
wear over time and changes in the usage environment.
FUEL INJECTION TIMING
Two types of systems are used.
Sequential Multiport Fuel Injection System
Fuel is injected into each cylinder during each engine cycl e according to the firing order. This system is used
when the engine is running.
Simultaneous Multiport Fuel Injection System Fuel is injected simultaneously into all four cylinders twice each engine cycle. In other words, pulse signals of
the same width are simultaneously transmitted from the ECM.
The four fuel injectors will then receive the signals two times for each engine cycle. SEF337W
Sensor Input Signal to ECM ECM function Actuator
Park/neutral position (P NP) switch Neutral position
Fuel cut control Fuel injector
Accelerator pedal position sensor Accelerator pedal position
Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed
ABS actuator and electric unit (control unit) Vehicle speed*
Combination meter
EC
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AUTOMATIC SPEED CONTROL DEVICE (ASCD)
System Description INFOID:0000000004499911
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/
h (25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric thro ttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE i ndicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
NOTE:
Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.
SET OPERATION Press MAIN switch. (The CRUISE indicato r in combination meter illuminates.)
When vehicle speed reaches a desired speed between appr oximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press SET/COAST switch. (Then SET indi cator in combination meter illuminates.)
ACCELERATE OPERATION If the RESUME/ACCELERATE switch is depressed during cruise control driving, increase the vehicle speed
until the switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION When any of following conditions exis t, cruise operation will be canceled.
• CANCEL switch is pressed
• More than two switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
• Brake pedal is depressed
• Clutch pedal is depressed or gear position is changed to the neutral position (M/T models)
• Selector lever is changed to N, P, R position (A/T and CVT models)
• Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
• Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to t he normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing SET/COAST switch or RESUME/
ACCELERATE switch.
• Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If MAIN switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled and vehicle
speed memory will be erased.
COAST OPERATION Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator
Stop lamp switch Brake pedal operation
ASCD clutch switch (M/T models) Clutch pedal operation
ASCD steering switch ASCD steering switch operation
Park/neutral position (PNP) switch Gear position
ABS actuator and electric unit (con-
trol unit) Vehicle speed*
Combination meter
TCM Powertrain revolution*
EC-1062< SERVICE INFOMATION >
[MR TYPE 2]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
• Sea level
• Flat road
• Ambient air temperature: 20 - 30 °C (68 - 86 °F)
• Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30 °C (68 - 86 °F)], diagno-
sis may also be performed.
Pattern 1:
• The engine is started at the engine coolant temperature of −10 to 35 °C (14 to 95 °F)
(where the voltage between the ECM te rminal 38 and ground is 3.0 - 4.3V).
• The engine must be operated at idle speed until the engine coolant temperature is greater than 70°C
(158 °F) (where the voltage between the ECM te rminal 38 and ground is lower than 1.4V).
• The engine is started at the fuel tank temperature of warmer than 0 °C (32 °F) (where the voltage
between the ECM terminal 43 and ground is less than 4.1V).
Pattern 2:
• When steady-state driving is performed again even afte r it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
• Operate vehicle following the driving pattern shown in the figure.
• Release the accelerator pedal during decelerating vehicle speed
from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
• The accelerator pedal must be held very steady during steady-
state driving.
• If the accelerator pedal is moved, the test must be conducted all
over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmission Gear Po sition for A/T and CVT Models
Set the selector lever in the D position (CVT), D position with the overdrive switch turned ON (A/T).
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the high-
est gear suggested for that speed. Always observe post ed speed limits and drive according to the road condi-
tions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control. PBIB2244E
For normal accelera
tion in low alti-
tude areas
[less than 1,219 m (4,000 ft)]: For quick acceleration in low alti-
tude areas For high attitude areas
[over 1,219m (4,000 ft)]:
Gear change ACCEL shift point km/h (MPH) km/h (MPH) km/h (MPH)
1st to 2nd 13 (8) 24 (15) 24 (15)
2nd to 3rd 27 (17) 40 (25) 40 (25)
3rd to 4th 40 (25) 53 (33) 65 (40)
4th to 5th 58 (36) 71 (44) 73 (45)
5th to 6th 82 (51) 82 (51) 82 (51)