DTC P0172 FUEL INJECT
ION SYSTEM FUNCTION
EC-747
< SERVICE INFOMATION >
[MR TYPE 1] C
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8. Crank engine while depressing accelerator pedal.
If engine starts, go to EC-749, " Diagnosis Procedure " . If engine does not start, remove ignition plugs and
check for fouling, etc.
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Disconnect mass air flow sensor (1) harness connector.
4. Restart engine and let idle for at least 5 seconds.
5. Stop engine and reconnect mass air flow sensor harness con- nector.
6. Select Service $03 with GST. Make sure DTC P0102 is detected.
7. Select Service $04 with GST and erase the DTC P0102.
8. Start engine again and let it idle for at least 10 minutes.
9. Select Service $07 with GST. The 1st trip DTC P0172 should be
detected at this stage, if a malfunction exists. If so, go to EC-749, " Diagnosis Procedure " .
NOTE:
If 1st trip DTC is not detected during above proc edure, performing the following procedure is advised.
a. Turn ignition switch OFF and wait at least 10 seconds.
b. Start engine and drive the vehicle under the similar condi tions to (1st trip) Freeze Frame Data for 10 min-
utes. Refer to the table below.
Hold the accelerator pedal as steady as possible.
The similar conditions to (1st trip) Freeze Frame Da ta means the vehicle operation that the following con-
ditions should be satisfied at the same time.
10. If it is difficult to start engine at step 8, the fuel injection system has a malfunction.
11. Crank engine while depressing accelerator pedal. If engine starts, go to EC-749, " Diagnosis Procedure " . If engine does not start, remove ignition plugs and
check for fouling, etc. BBIA0701E
Engine speed Engine speed in the freeze frame data
± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Engine coolant temperature (T)
condition When the freeze frame data shows lower than 70
°C (158 °F),
T should be lower than 70 °C (158 °F).
When the freeze frame data shows higher than or equal to 70 °C (158 °F),
T should be higher than or equal to 70 °C (158 °F).
EC-752< SERVICE INFOMATION >
[MR TYPE 1]
DTC P0181 FTT SENSOR
DTC P0181 FTT SENSOR
Component Description INFOID:0000000004537232
The fuel tank temperature sensor (4) is used to detect the fuel tem-
perature inside the fuel tank. The sensor modifies a voltage signal
from the ECM. The modified signal returns to the ECM as the fuel
temperature input. The sensor uses a thermistor which is sensitive to
the change in temperature. The elec trical resistance of the ther-
mistor decreases as temperature increases.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel level sensor (3)
*: This data is reference values and is measured between ECM terminal 43 (Fuel
tank temperature sensor) and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output
voltage. Doing so may result da mage the ECM's transistor. Use
ground other than ECM, such as ground.
On Board Diagn osis Logic INFOID:0000000004537233
DTC Confirmation Procedure INFOID:0000000004537234
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
WITH CONSULT-III
1. Turn ignition switch ON and wait at least 10 seconds.
2. Check 1st trip DTC. If 1st trip DTC is detected, go to EC-753, " Diagnosis Procedure " .
If 1st trip DTC is not det ected, go to following step.
3. Select “DATA MONITOR” mode with CONSULT-III.
4. Check “COOLAN TEMP/S” value.
If the “COOLAN TEMP/S” is less than 60 °C (140 °F), the result will be OK.
If the “COOLAN TEMP/S” is above 60 °C (140 °F), go to the following step.
5. Cool engine down until “COOLAN TEMP/S” signal is less than 60 °C (140 °F).
6. Wait at least 10 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-753, " Diagnosis Procedure " .
WITH GST BBIA0704E
Fluid temperature
°C ( °F) Voltage*
V Resistance
kΩ
20 (68) 3.5 2.3 - 2.7
50 (122) 2.2 0.79 - 0.90 SEF012P
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0181
0181 Fuel tank temperature
sensor circuit range/per-
formance Rationally incorrect voltage from the sensor is
sent to ECM, compared with the voltage signals
from engine coolant temperature sensor and in-
take air temperature sensor. • Harness or connectors
(Fuel tank temperature sensor circuit is
open or shorted)
• Fuel tank temperature sensor
OK >> GO TO 2.
NG >> Repair or replace. OK >> GO TO 3.
NG >> Repair or replace. Yes >> GO TO 4.
Engine speed Engine speed in the freeze frame data
± 400 rpm
Vehicle speed Vehicle speed in the freeze frame data ± 10 km/h (6 MPH)
Engine coolant temperature
(T) condition When the freeze frame data shows lower than 70
°C (158 °F), T should be lower than 70 °C (158 °F)
When the freeze frame data shows higher than or equal to 70 °C (158 °F), T should be higher than or
equal to 70 °C (158 °F) Engine speed Time
Around 1,000 rpm Approximately 10 minutes
Around 2,000 rpm Approximately 5 minutes
More than 3,000 rpm Approximately 3.5 minutes
DTC P0444, P0445 EVAP CANISTER P
URGE VOLUME CONTROL SOLENOID
VALVE
EC-811
< SERVICE INFOMATION >
[MR TYPE 1] C
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DTC P0444, P0445 EVAP CANISTER
PURGE VOLUME CONTROL SOLE-
NOID VALVE
Description INFOID:0000000004537300
SYSTEM DESCRIPTION
*1: The ECM determines the start signal status by the signal of engine speed and battery voltage.
*2: This signal is sent to the ECM through CAN communication line.
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoi d valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/O FF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engi ne control. The optimum value stored in the ECM is
determined by considering various engine conditions. When t he engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004537301
Specification data are reference values. Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
EVAP canister
purge flow
control EVAP canister purge volume
control solenoid valve
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage*1
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Air fuel ratio (A/F) sensor 1 Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor Fuel temperature in fuel tank
ABS actuator and electric unit (control unit)
Vehicle speed*2
Combination meter PBIA9215J
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V • Engine: After warming up
• Shift lever: N (A/T, CVT), Neutral (M/T)
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal is not depressed
even slightly, after engine starting) 0%
2,000 rpm 0 - 50%
EC-886< SERVICE INFOMATION >
[MR TYPE 1]
DTC P1217 ENGINE
OVER TEMPERATURE
DTC P1217 ENGINE OVER TEMPERATURE
System Description INFOID:0000000004537393
SYSTEM DESCRIPTION
NOTE:
• If DTC P1217 is displayed with DTC U1000 or U1001, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-633 .
• If DTC P1217 is displayed with DTC U1010, first pe rform the trouble diagnosis for DTC U1010. Refer
to EC-635 .
Cooling Fan Control
*1: The ECM determines the start signal status by the signals of engine speed and battery voltage.
*2: This signal is sent to ECM through CAN communication line.
The ECM controls the cooling fan corresponding to the vehicle speed, engine coolant temperature, refrigerant
pressure, and air conditioner ON signal. The contro l system has 3-step control [HIGH/LOW/OFF].
Cooling Fan Operation
Models with A/C
Models without A/C Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
1
Cooling fan
control IPDM E/R
(Cooling fan relays)
Battery
Battery voltage*1
ABS actuator and electric unit (control unit)
Vehicle speed*2
Combination meter
Engine coolant temperature sensor Engine coolant temperature
Air conditioner switch Air conditioner ON signal*2
Refrigerant pressure sensor Refrigerant pressure PBIB2483E
PBIB3335E
EC
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Cooling Fan Relay Operation
The ECM controls cooling fan relays in the IPDM E/R through CAN communication line.
CONSULT-III Reference Val ue in Data Monitor Mode INFOID:0000000004537394
Specification data are reference values.
On Board Diagnosis Logic INFOID:0000000004537395
If the cooling fan or another component in the cooli ng system malfunctions, engine coolant temperature will
rise. When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction
is indicated.
This self-diagnosis has the on e trip detection logic.
CAUTION:
When a malfunction is in dicated, be sure to replace the coolant. Refer to CO-35, " Changing Engine
Coolant " . Also, replace the engine oil. Refer to
LU-17, " Changing Engine Oil " .
1. Fill radiator with coolant up to specified level with a filling speed of 2 liters per minute. Be sure to
use coolant with the proper mixture ratio. Refer to MA-15, " Anti-freeze Coolant Mixture Ratio " .
2. After refilling coolant, run engine to ensure that no water-flow noise is emitted.
Overall Function Check INFOID:0000000004537396
Use this procedure to check the overall function of the cooling fan. During this check, a DTC might not be con-
firmed.
WARNING: Cooling fan speed
Cooling fan relay
1 2 3
Stop (OFF) OFF OFF OFF
Low (LOW) ON OFF OFF
High (HI) ON ON ON MONITOR ITEM CONDITION SPECIFICATION
AIR COND SIG • Engine: After warming up, idle
the engine Air conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.) ON
COOLING FAN • Engine: After warming up, idle
the engine
• Air conditioner switch: OFF Engine coolant temperature: 97
°C
(207 °F) or less OFF
Engine coolant temperature: Between
98 °C (208 °F) and 99 °C (210 °F) LOW
Engine coolant temperature: 100 °C
(212 °F) or more HIGHDTC No. Trouble diagnosis name DTC detecting condition Possible cause
P1217
1217 Engine over temperature
(Overheat) • Cooling fan does not operate properly (Over-
heat).
• Cooling fan system does not operate properly (Overheat).
• Engine coolant was not added to the system using the proper filling method.
• Engine coolant is not within the specified
range. • Harness or connectors
(Cooling fan circuit is open or shorted.)
• Cooling fan
• IPDM E/R (Cooling fan relays)
• Radiator hose
• Radiator
• Reservoir tank
• Radiator cap
• Water pump
• Thermostat
• Water control valve
For more information, refer to EC-893, " Main 13 Causes of Overheating " .
EC-888< SERVICE INFOMATION >
[MR TYPE 1]
DTC P1217 ENGINE
OVER TEMPERATURE
Never remove the radiator cap when the engine is hot. Serious burns could be caused by high pres-
sure fluid escaping from the reser voir tank or the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by turning it a quarter turn to allow built-up
pressure to escape. Then turn the cap all the way off.
WITH CONSULT-III
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-890," Diagnosis Procedure " or
EC-890, " Diagnosis Procedure " .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-890," Diagnosis Procedure " or
EC-890, " Diagnosis Procedure " .
3. Turn ignition switch ON.
4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CON- SULT-III.
5. If the results are NG, go to EC-890, " Diagnosis Procedure " or
EC-890, " Diagnosis Procedure " .
WITH GST
1. Check the coolant level in the reservoir tank and radiator. Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-890," Diagnosis Procedure " .
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-890," Diagnosis Procedure " .
3. Perform IPDM/ER auto active te st and check cooling fan motor
operation. Refer to PG-19, " Auto Active Test " .
4. If NG, go to EC-890, " Diagnosis Procedure " . SEF621W
SEF621W
EC
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NG >> GO TO 8. Auto Active Test " .
2. Make sure that cooling fan operates at each speed.
OK or NG OK >> GO TO 4.
NG >> GO TO 8. Inspection " .
OK or NG OK >> GO TO 5.
NG >> Check the following for leak. Refer to CO-35, " Inspection " .
• Hose
• Radiator
• Water pump Checking Radiator Cap " .
OK or NG OK >> GO TO 6.
NG >> Replace radiator cap. .)
• Water control valve. (Refer to CO-47 .)
• Engine coolant temperature sensor. (Refer to EC-678 .)
OK or NG OK >> GO TO 7.
NG >> Replace malfunctioning component. Main 13 Causes of Overheating " .
>> INSPECTION END