2008 GEELY FC torque

Brake--Rear brake assembly24. Assemble rear brake block.Note: when changing brake block, the inside of muffle gasket should be changed together.
(a) When assembling muffle gasket on every brake block, it is necessary to spread brake lubricating
grease on the inside of muffle gasket.
(b) When assembling inner brake block, abrasion indicator should face upside.
Note: do not attach any oil dirt or lubricating grease on the surface of brake block and brake
disk.
(c) Assemble two guide pins of brake block.
(d) Assemble fixing clamp of anti-abrasion spring.25. Add brake liquid in storage tank.
26. Discharge the air in brake main pump (referring to page 135).
27. Discharge the air in brake pipeline (referring to page 135).
28. Check the liquid level in storage tank.
29. Check whether brake liquid leaks.
30. Assemble rear wheels.Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m147

Brake--Hydraulic pressure control unit3. Disassemble gasket of right wheel wing.
4. Disassemble hydraulic control unit and bracket.(a) Disassemble the joint and bolt.
(b) Turn the locking bolt of joint of hydraulic control unit, and
disassemble the joint.
(c) Use special tool to disassemble the brake oil pipe on hy-
draulic control unit.
(d) Use label to mark the name of every oil pipe, and tie it on
oil pipe.
(e) Disassemble screw caps, two bolts and hydraulic control
unit and bracket.5. Disassemble hydraulic control unit assembly.Disassemble three bolts and hydraulic control unit from the bracket.6. Assemble hydraulic control unit assembly.Assemble three bolts and hydraulic control unit on the bracket with three bolts.
Torque: 4.7 N
⋅ ⋅⋅ ⋅
⋅m149Connect the front
of main cylinder
Connect the back
of main cylinder
Connect 2#
brake pipe
Connect the front left
Connect 2#
brake pipeConnect the front right

Brake--Hydraulic pressure control unit7. Assemble hydraulic control unit and bracket.(a) Assemble hydraulic control unit and bracket with screw cap
and two bolts.
Torque: 19 N
⋅ ⋅⋅ ⋅
⋅m
(b) Liking that shown in figure, use special tool to assemble
brake oil pipe on correct position of hydraulic control unit.
Torque: 15
± ±± ±
± 2 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of hydraulic control unit.
(d) Assemble bolt and connect the joint.8. Assemble gasket of right front wing.
9. Assemble right front wheel.
10. Add brake liquid in storage tank.
11. Discharge the air in main pump.
12. Discharge the air in brake pipeline.
13. Check the liquid level of brake liquid.
14. Check whether brake liquid leaks.
15. Use handle tester to check the hydraulic control
unit.150Connect the front
of main cylinder
Connect the back
of main cylinder
Connect 2#
brake pipe
Connect the front left
Connect 2#
brake pipeConnect the front right

Brake--Speed sensor of front wheelSpeed sensor of front wheelChangeHint: the process for changing right side is same as the
left side.1. Disassemble front wheels.
2. Disassemble gasket of left front wing.
3. Disassemble speed sensor of left front wheel.(a) Disassemble resinous clamp and speed sensor wiring har-
ness from fixing clamp of automobile body.
(b) Disassemble the sensor joint.
(c) Disassemble two bolts of fixing clamp of sensor wiring har-
ness from automobile body and absorber.
(d) Disassemble bolt and left front sensor.
Note: do not attach any sundries on top of sensor.4. Assemble speed sensor of left front wheel.(a) Use bolt to assemble left front sensor.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: do not attach any sundries on top of sensor.
(b) Use two bolts to assemble fixing clamp of sensor wiring
harness on automobile body and absorber.
Bolt A: 9.0 N
⋅ ⋅⋅ ⋅
⋅m
Bolt B: 29 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of speed sensor.
(d) Connect resinous clamp and speed sensor wiring harness
on automobile body and fixing clamp.5. Assemble gasket of left front wheel wing.
6. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m7. Check the signal of ABS speed sensor.151

Brake--Speed sensor of rear wheels153(c) Use special tool and press to assemble speed sensor of
rear wheels to rear shaft hub.
Note:zDo not use hammer knock directly in speed sensor
of rear wheels.zInsure no sundries are attached on the supervising
part of speed sensor of rear wheelszPress speed sensor of rear wheels straightly and
slowly.8. Assemble left rear shaft hub and bearing assembly
(referring to page 129).
9. Assemble brake disk.
10. Assemble left rear brake branch pump.
11. Assemble wiring harness of speed sensor of rear
wheels.
12. Assemble rear wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m13. Check and adjust wheel alignment.
14. Check the signal of ABS speed sensor.Special
tool

Parking brakeParking brake systemMalfunction phenomenon tableUse following table to find the reason of malfunction, the number in table indicates the preferred se-
quence of possible reason. Please check each part by sequence, if necessary, change this part.Parking brake--Parking brake systemAdjustment1. Disassemble rear wheels
2. Adjust the clearance of parking brake shoe
3. Assemble rear wheelsTorque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m4. Check the travel of parking brake handle.Pull up the parking brake handle and calculate the sound num-
ber of handle.
When parking brake handle locates 196N: 6-9 sounds.5. Adjust the travel of parking brake handle(a) Disassemble upper trim board of central box.
(b) Disassemble central box.
(c) Release locking screw cap, then rotate adjusting screw cap
until handle travel accords with the specification.
(d) Tighten locking screw cap.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(e) Assemble central box.
(f) Assemble trim board on central box.Malfunction phenomenon Possible malfunction part Reference page
1. Travel of parking brake handle (adjusted badly). 154
2. Pull cable of parking brake (attached).156, 158
Brake lag 3. Clearance of parking brake shoe (adjusted badly). 161
4. Friction plate of parking brake shoe (damaged or distorted). 161
5. Tension or return spring (damaged). 161Lock the screw cap
Adjust the
screw cap154

Parking brake handle assemblyChange1. Disassemble trim board on central box.
2. Disassemble parking brake hole cover.
3. Disassemble central box.
4. Disassemble parking brake handle assembly.(a) Disassemble locking screw cap and adjusting screw cap.
(b) Disassemble the joint of parking brake switch.
(c) Disassemble two bolts and parking brake handle.5. Disassemble parking brake switch assembly.Disassemble the screw and parking brake switch.6. Assemble parking brake switch assembly.Assemble parking brake switch assembly with screw.7. Assemble parking brake pull cable.(a) Connect parking brake pull cable to handle and assemble adjusting screw cap and locking screw cap.
(b) Assemble parking brake handle with two bolts.
Torque: 13 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect the joint of parking brake switch.8. Check the travel of parking brake handle (referring to page 154).
9. Adjust the travel of parking brake handle (referring to page 154).Parking brake--Parking brake handle assembly155

Parking front brake pull cable assembly
Change
Parking brake--Parking front bake pull cable assembly
 156  1. Disassemble upper trim board on box.
2. Disassemble parking brake hole cover.
3. Disassemble central box.
4. Disassemble parking brake handle assembly.
5. Disassemble front bottom board bracket.
6. Disassemble front exhaust pipe with Three-Way
Catalytic Converter assembly.
(a) Disassemble the joint of oxygen sensor.
(b) Disassemble four bolts, compressed spring and front ex-
haust pipe with Three-Way Catalytic Converter assembly.
7. Disassemble heat insulation board of front exhaust
pipe.
Disassemble there screw caps and heat insulation board of
front exhaust pipe.
8. Disassemble parking front brake pull cable
assembly.
9. Assemble parking front brake pull cable assembly.
10. Assemble heat insulation board of front exhaust
pipe.
Assemble heat insulation board of front exhaust pipe with there
screw caps.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
11. Assemble front exhaust pipe with Three-Way Cata-
lytic Converter assembly.
(a) Assemble two new gaskets and front exhaust pipe with
Three-Way Catalytic Converter assembly with four com-
pressed springs and bolts.
Torque: 43
± ±± ±
± 3 N
⋅ ⋅⋅ ⋅
⋅m
(b) Connect the joint of oxygen sensor.