2008 GEELY FC torque

Drive shaft--Drive shaftInspection on automobile1. Check the bearing of front wheel hub(a) Disassemble the front wheels.
(b) Disassemble front brake caliper assembly.
(c) Disassemble front brake.
(d) Check the axial clearance of bearing (referring to page 123)
(e) Check the terminal run-out of shaft hub (referring to page 123).
(f) Assemble front brake.
(g) Assemble front brake caliper assembly.
Torque: 106 ± 10 N·m
(H) Assemble front wheel.
Torque: 103 ± 10 N·m2. Check the bearing of rear wheel hub.(a) Disassemble rear wheels.
(b) Disassemble rear brake caliper assembly.
(c) Disassemble rear brake.
(d) Check the axial clearance of bearing (referring to page 129)
(e) Check the terminal run-out of shaft hub (referring to page 129).
(f) Assemble rear brake.
(g) Assemble rear brake caliper assembly.
Torque: 46 ± 5 N·m
(H) Assemble rear wheel.
Torque: 103 ±

10 N·m112

Drive shaft--Front drive shaftFront drive shaftOverhaulHint: overhaul procedure for right side is same as the left
side.1. Check the drive shaft (referring to page 111).
2. Discharge the oil in gearbox.(a) Disassemble oil plug and gasket to discharge the oil in
gearbox.
(b) Change with a new gasket and assemble oil discharging
plug.
Torque: 45
± ±± ±
± 5 N·m3. Disassemble front wheels.
4. Disassemble fixing nut of drive shaft [64000083](a) Use special tool and hammer to unclench the concave part
of fixing nut.
(b) Disassemble the fixing nut.5. Disassemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Disassemble the bolt, and disassemble sensor wiring har-
ness and brake hose from the absorber.
(b) Disassemble the bolt, and disassemble speed sensor from
steering knuckle.special
tool113

Drive shaft--Front drive shaft35. Assemble left lower control arm assembly [64000091](a) Assemble lower ball joint on lower suspension arm with the
bolts and screw caps.
Torque: 142 ± 10 N
⋅ ⋅⋅ ⋅
⋅m36. Assemble left transversal lever assembly.(a) Assemble transversal lever terminal to steering knuckle with
screw cap.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
Note: if hole position of cotter pin could not make a
line, lock the screw cap for 60.37. Assemble speed sensor assembly of left front
wheels (equipping with ABS) [67000020](a) Assemble speed sensor absorber with bolts.
Torque: 49 ± 5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble speed sensor on the steering knuckle with bolts.
Torque: 8 N
⋅ ⋅⋅ ⋅
⋅m
Note:zDo not damage speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, the wiring harness
of sensor could not bend.38. Assemble fixing nuts of drive shaft [68000083](a) Assemble fixing nuts.
Torque: 216 ± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to knock the fixing nuts concave
and fix them.39. Assemble front wheels.Torque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m40. Add the oil in gearbox.
41. Check and adjust the oil in gearbox.
42. Check and adjust wheel alignment (referring to page
87)
43. Check the ABS speed sensor (equipping with ABS).
44. Test on road.
122

18. Assemble left front lower control arm ball head as-
sembly [64000093](a) Assemble lower ball head and locking nut.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble new cotter pin.
If hole position of cotter pin could not make a line, lock the
screw cap for 60again.19. Assemble left front shaft hub assembly(a) Assemble two bolts and nuts, and assemble shaft hub as-
sembly on absorber.
Torque: 153
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
Note: when the bolts and nuts should be used again,
spread engine oil on the thread of nuts.
(b) Push the front shaft hub assembly to the outside of
automobile, then assemble transmission shaft assembly
in the gear slot of front shaft hub assembly.
Note:
Front shaft assembly could not be pushed to outside
too much.zDo not damage the exterior joint dustproof cover of
drive shaft.zDo not damage the stator of speed sensor.20. Assemble left lower control arm assembly
[64000091]Assemble lower control arm and ball head with two nuts and
bolts.
Torque: 142
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m21. Assemble left transversal lever assembly(a) Connect transversal lever to steering knuckle.
(b) Assemble screw cap and new cotter pin.
Torque: 49
± ±± ±
± 5 N
⋅ ⋅⋅ ⋅
⋅m22. Assemble left front brake assembly [64000134]
23. Assemble front brake caliper assembly(a) Assemble brake caliper assemble on steering knuckle with
two bolts.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m24. Assemble fixing nuts of left front drive shaft
[64000083]Use torque wrench (30mm) to assemble new fixing nuts.25. Disassemble left front brake branch pump assembly
26. Disassemble left front brake assembly [64000134]
27. Check the axial clearance of bearingDrive shaft--Left front shaft hub assembly126

Drive shaft--Left front shaft hub assemblyUse centimeter to check the axial clearance of shaft hub center.
Maximal value: 0.05 mm
If axial clearance exceeds the maximal value, it is necessary
to change the bearing.28. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.05 mm
If terminal run-out exceeds the maximal value, change the shaft
hub.29. Assemble left front brake assembly [64000134]
30. Assemble left front brake branch pump assemblyUse two bolts to assemble brake branch pump assembly on
steering knuckle.
Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m31. Assemble speed sensor assembly of left front wheel
[67000020](a) Assemble wiring harness of speed sensor and brake hose
on the absorber with bolts.
Torque: 29 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use the bolts to assemble speed sensor to steering knuckle.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
Note: Do not damage the speed sensor.zPrevent it from contacting with sundries.zWhen assembling the sensor, wiring harness of sen-
sor could not bend.32. Assemble fixing nut of left front drive shaft
[64000083](a) Assemble new fixing nuts,
Torque: 216
± ±± ±
± 15 N
⋅ ⋅⋅ ⋅
⋅m
(b) Use chisel and hammer to make fixing nut concave and fix
them.33. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m34. Check and adjust wheel alignment (referring to page
87).
35. Check the ABS speed sensor signal.
127

Drive shaft--Left front shaft hub boltLeft front shaft hub boltChangeHint: changing procedure for right side is same as left
side.1. Disassemble front wheels
2. Disassemble left front brake branch pump assembly
3. Disassemble left front brake assembly [64000134]
4. Disassemble left front brake bottom board.Disassemble three bolts, then disassemble the bottom board
from steering knuckle.5. Disassemble left front shaft hub bolt.Use special tool and screw driver to disassemble shaft hub
bolt.6. Assemble left front shaft hub bolt.(a) Liking that shown in figure, assemble gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock the screw cap to make the
bolt enter the hole.7. Assemble left front brake bottom board.Assemble three bolts, and assemble bottom board in steering
knuckle.8. Assemble left front brake assembly.
9. Assemble left front brake branch pump assembly.Torque: 106
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m10. Assemble front wheels.Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m128

10. Check the axial clearance of bearing.Put the centimeter besides shaft hub center, and check the
axial clearance of bearing.
Maximal value: 0.05mm
If axial clearance exceeds the maximal value, change the bearing
assembly.11. Check the terminal face run-out of shaft hub.Use centimeter to check the terminal run-out of exterior sur-
face of shaft hub.
Maximal value: 0.07m
If terminal run-out exceeds the maximal value, change the shaft
hub.12. Assemble left rear brake assembly [64000137]
13. Assemble left rear brake branch pump assemblyTorque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m14. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅m15. Check the ABS speed sensor signal.
16. Inspection on road.Drive shaft--Left rear shaft hub and bearing assembly130

Left rear shaft hub boltChange1. Disassemble rear wheels
2. Disassemble left rear brake caliper assembleDisassemble two bolts and take down brake caliper.3. Disassemble left rear brake assembly [64000137]
4. Disassemble left rear shaft hub bolt(a) Screw the shaft to the position in figure, then use special
tool to disassemble shaft hub bolt.
Note: shaft hub bolt should be screwed to the position
in figure, or you could not change shaft hub bolt.
(b) Use special tool and screw driver to disassemble shaft hub
bolt.5. Assemble left rear shaft hub bolt(a) Liking that shown in figure, assemble new gasket and screw
cap on new shaft hub bolt.
(b) Use screw driver to fix and lock screw cap to make the bolt
enter hole.6. Assemble left rear brake assembly [64000137]
7. Assemble left rear brake branch pump assemblyUse two bolts to assemble rear brake branch pump assembly.
Torque: 46 ± 5 N
⋅ ⋅⋅ ⋅
⋅m8. Assemble rear wheelsTorque: 103 ± 10 N
⋅ ⋅⋅ ⋅
⋅mDrive shaft--Left rear shaft hub bolt131