2008 GEELY FC torque

Parking rear brake pull cable assembly
Change
Hint: the changing procedure for left rear brake pull cable is same as parking right rear brake
pull cable.
1. Disassemble rear wheels.
2. Disassemble rear brake disk brake branch pump bracket assembly(LH).
3. Disassemble brake disk.
4. Disassemble support lever of parking brake shoe (LH).
5. Disassemble adjustor of parking brake shoe.
6. Disassemble parking brake inner shoe assembly (LH).
7. Disassemble parking brake exterior shoe assembly (LH).
8. Disassemble parking brake shoe lever (LH).
9. Disassemble left rear brake pull cable assembly.
Disassemble the bolt and parking left rear brake pull cable assembly from brake back board.
10. Disassemble front bottom board bracket.
11. Disassemble front part exhaust pipe.
12. Disassemble heat insulation board.
13. Disassemble parking left rear brake pull cable assembly.
Parking brake--Parking rear brake pull cable assembly
(a) Disassemble fixing clamp of rear wheel speed sensor wiring
harness.
(b) Disassemble four bolts and parking left rear brake pull cable
from automobile.
(c) Disassemble left rear brake pull cable from parking brake
balancer, then disassemble parking left rear brake pull cable.
14. Assemble parking left rear brake pull cable
assembly.
(a) Connect parking left rear brake pull cable on parking brake
pull cable balancer.
(b) Assemble parking left rear brake pull cable with four bolts.
Torque: 5.4 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect resinous clamp of speed sensor wiring harness of
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Parking brake--Parking rear brake pull cable assembly
rear wheel to fixing clamp.
15. Assemble No.2 clapboard.
16. Assemble front part exhaust pipe assembly.
17. Assemble front bottom board bracket.
18. Connect parking left rear brake pull cable assembly.
Assemble parking left rear brake pull cable assembly to brake
back board with bolt.
Torque: 7.8 N
⋅ ⋅⋅ ⋅
⋅m
19. Spread high temperature lubricating grease.
20. Assemble support lever of parking brake shoe (LH).
21. Assemble parking brake exterior shoe assembly
(LH).
22. Assemble parking brake inner shoe assembly (LH).
 159 

Parking brake--Parking rear brake pull cable assembly
23. Assemble parking brake shoe adjustor.
24. Assemble drag lever of parking brake shoe (LH).
25. Check the assembly of parking brake.
26. Assemble rear brake.
27. Adjust the clearance of parking brake shoe.
28. Connect brake branch pump bracket assembly.
29. Assemble rear wheels.
Torque: 103
± ±± ±
± 10 N
⋅ ⋅⋅ ⋅
⋅m
30. Check the travel of parking brake lever.
31. Adjust the travel of parking brake lever.
32. Check whether exhaust system leaks.
 160 

18. Check the assembly of parking brake system.
Check every part after assembly.
Note: do not attach oil dirt or lubricating grease on contacting surface between shoe friction
sheet and brake drum.
Parking brake--Parking brake assembly
19. Assemble the brake
20. Adjust the clearance of parking brake shoe.
(a) Lock screw cap of shaft hub temporarily.
(b) Disassemble hole plug, then use screw driver to turn the
adjustor until brake drum is locked by shoe.
(c) Return the adjustor for 8 gears.
(d) Check whether shoe has lag.
(e) Assemble hole plug.
21. Assemble rear disk type brake branch pump assem-
bly (LH).
22. Assemble rear wheels.
Torque: 103
± ±± ±
± 10N
⋅ ⋅⋅ ⋅
⋅m
23. Check the travel of parking brake drag lever.
24. Adjust the travel of parking brake drag lever.
Left
Right
Front
Front
Increase the
clearance
Decrease the
clearance
 164 

Assemble two new fork shaft clip spring, and assemble inter-
locking pin in the position in figure.
Assemble two new fork shaft clip springs liking that shown in
figure.
Assemble first and second gear fork on fork shaft, and put
fork shaft in first and second gear cover, then assemble first
and second guide block, at the same time, tighten the bolts,
the torque is 16Nm.
Press elastic cylindrical pin in guide block liking that shown in
figure.
Transmission—Disassemble assembly
 185 

Assemble lubricating oil pipe liking that shown in figure.
Press a new fork shaft clip spring in third and forth gear fork
shaft liking that in figure.
Assemble reverse gear block and fork shaft clip spring liking
that shown in figure.
Assemble third and forth gear fork shaft in clutch shell body,
and assemble third and forth shift fork in gear cover slot and
tighten them.
Bolt torque is 16N•m
Transmission—Disassemble assembly
 186 

Assemble interlocking pin in reverse gear block liking that
shown in figure.
Assemble two connecting bolts on reverse gear swing arm
bracket liking that shown in figure, their torque is 17N•m, and
put the head of reverse gear block in corresponding hole of
reverse gear swing arm bracket.
Put the head of reverse gear swing arm in the slot between
those reverse gear shafts liking that shown in figure.
Assemble reverse gear fork, spring and fifth reverse gear guide
block on fifth reverse fork shaft, and put fifth reverse gear
pulling fork in fifth gear cover, then assemble them in clutch
shell.
Transmission—Disassemble assembly
 187 

Spread seal fastening glue on the bolts, and connect trans-
position swing lever and transposition swing lever shaft with
transposition cover with bolts, bolt torque is 16N•m
Assemble A gasket, spring, interlocking bracket and shift swing
lever on shift reverse shaft by the sequence in figure, then
press elastic cylindrical pin in the hole of shift swing lever, at
the same time, the distance from its end surface to hole should
be 0-0.5mm after pressing it in.
Press in a new clamp spring liking that shown in figure.
Take out oil with the method in figure, and assemble a new oil
seal in transmission shell body.
Transmission—Disassemble assembly
 188