2008 GEELY FC torque

Power steering--Power steering gear assembly
24. Check right transversal lever ball head.
25. Disassemble No.2 dust-proof cover of steering gear.
(a) Use pliers to disassemble fixed clamp.
(b) Use pliers to disassemble iron wire.
Note: do not hurt dust-proof cover.
Hint: make mark on RH and LH dust-proof cover.
Hint: disassemble the other side with same method.
26. Disassemble No.1 dust-proof cover of steering gear.
27. Disassemble terminal lever of steering gear.
(a) Use right-angled screwdriver and hammer to unclench claw
gasket.
Note: avoid knocking steering gear.
(b) Use wrench(22mm) to fix steering gear, then use special
tool to disassemble gear terminal lever.
Note: use special tool by the direction in figure.
Hint: Make mark on RH and LH gear terminal lever.
28. Assemble the parts of steering gear terminal lever.
(a) Assemble new claw gasket, and assemble gear terminal
lever temporarily.
Hint:Align pliers claw of gasket with steering gear
concave slot.
(b) Use wrench to fix steering gear, and use special tool to
tighten gear terminal lever.
Torque: 62 N
xm
Note: use special tool by the direction in figure.
Hint:use torque wrench whose lever length is 380mm.
(c) Use copper stick and hammer to concave gasket.
Note: do not hurt the steering gear.Wrench Length of
lever
Special
tool
Special tool
 208 

Power steering--Power steering gear assembly
29. Assemble steering No.2 dust-proof cover.
(a) Insure steering gear hole is not plugged by lubricating
grease.
Hint: if hole is plugged, the pressure in dust-proof
cover when steering wheel turns after combin-
ing will change.
(b) Assemble dust-proof cover, fixed clamp and new iron wire.
Note: do no t hurt or bend dust-proof cover.
(c) After coiling dust-proof cover with iron wire for two circles,
turn it for several circles to fix it.
(d) Liking that shown in figure, bend iron wire to rotating di-
rection to prevent it from hurting dust-proof cover.
Hint: assemble the other side with same method.
30. Assemble No.1 dust-proof cover of steering gear.
31. Assemble left ball head of transversal lever .
(a) Screw locking cap and transversal lever ball head in gear
terminal lever until aligning the mark.
(b) After adjusting front wiring harness, tighten the screw cap
(referring to page 80).
Torque: 74 ± 5 N
xm
Hint: assemble the other side with same method.
32. Assemble right ball head of transversal lever .
33. Assemble power steering gear assembly [64000133].
(a) Assemble power steering gear assembly on beam with
four bolts.
Torque: 58 N
xm
 209 
Align the mark

Power steering--Power steering gear assembly
34. Assemble steering middle shaft.
(a) Align the mark of steering middle shaft and steering small
gear shaft.
(b) Assemble the bolt.
Torque: 35 N
x xx x
xm
35. Assemble exterior dustproof cover of steering
column.
36. Assemble auxiliary bracket assembly (64000087).
(a) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(b) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt
temporarily.
(c) Use special tool to align the left side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(d) Use special tool to align the right side of auxiliary bracket
with the hole of body, then lock the A bolt and B bolt.
Torque:
A bolt: 157 ± 10 N
x xx x
xm
B bolt: 113 ± 10 N
x xx x
xm
(e) After connecting with engine with one bolt and three screw
caps, hang it to auxiliary bracket.
Torque: 52 N.m ± 5 N
x xx x
xm
(f) Assemble carling to body with two bolts.
Torque: 39 ± 3 N
x xx x
xm
(g) Assemble the front suspension of engine to carling with
two screw caps.
Torque: 52 ± 5 N
x xx x
xm
Align the mark
Special
tool
Special tool
 210 

Power steering--Power steering gear assembly
37. Connect the bolts and nuts of left/right control arm
and control arm ball head.
Torque: 142 ± 10 Nx xx x
xm
Hint: connect the other side with same method.
Connect left lower control arm to steering knuckle with
bolt and two nuts.
38. Connect linking lever assembly of left/right front
stabilizer bar [64000097].
Use socket head wrench (5mm) to fix bolt, then connect sta-
bilizer linking lever with screw cap.
Torque: 74 ± 5 N
x xx x
xm
Hint: connect the other side with same method.
39. Connect the in-out oil pipe assembly of power steer-
ing gear [64000131].
(a) Connect the in-out oil pipe fixed clamp of power steering
gear with bolt.
Torque: 7.8 N
x xx x
xm
(b) Use special tool to connect the in-out oil pipe assembly of
power steering gear.
Torque: 41 N
x xx x
xm
Hint:
zUse the torque wrench whose lever length is
345mm.
zSpecial tool should be parallel with torque wrench,
only this could make practical torque value.
Hint: connect the other side with same method.
40. Connect the ball head at the left side of transversal
lever.
(a) Connect the ball head at the left side of transversal lever
with screw cap.
Torque: 49 ± 5 N
x xx x
xm
(b) Assemble new cotter pin.
Note: if cotter pin hole could not be aligned , tighten
the screw cap for 60 again.
Hint: connect the other side with same method.
 211 
Length of lever

Power steering--Power steering gear assembly
41. Connect the ball head at the right side of transver
sal lever .
42. Assemble right bottom defending board of engine
[68000004].
43. Assemble left bottom defending board of engine
[68000003].
44. Assemble front wheel
Torque: 103 ± 10 Nx xx x
xm
45. Connect steering slide shaft assembly.
(a) Align the mark between steering middle shaft and sliding
shaft.
(b) Assemble B bolt.
Torque: 35 ± 3 N
x xx x
xm
(c) Tighten the A bolt.
Torque: 35 ± 3 Nx xx x
xm
46. Assemble inner dustproof cover of steering column [64000123].
Assemble inner dustproof cover of steering column with two screw caps.
47. Make front wheel face the front
Hint: lift up front wheel shaft.
48. Assemble helix cable assembly (equipping with SRS).
49. Assemble steering wheel assembly [67010001].
(a) Align the mark between steering wheel and main shaft of steering column.
(b) Lock the fixed screw cap of steering wheel temporarily.
50. Add power steering oil (referring to page 200).
51. Exhaust the air in power steering system (referring to page 200).
52. Check the central point of steering wheel.
(a) Check the central point of steering wheel.
(b) Lock the fixed screw cap of steering wheel.
Torque: 50 ± N
x xx x
xm
53. Assemble safety airbag assembly at the side of driver (equipping with SRS) [67010011].
54. Check whether there is oil leakage.
55. Check the engine cover assembly.
56. Adjust the engine cover assembly.
57. Check and adjust the front wheel alignment (referring to page 87).
 212 

Air conditioner--Refrigerant pipeline
Refrigerant pipeline
Parts
.
 ::
:::
Regulated torque
 222 
¹Ü¹Ü
¹Ü¹Ü¹Ü··
···ÂÝÂÝ
ÂÝÂÝÂÝĸĸ
ĸĸĸ
Refrigerant low
pressure hose
Pipeline nut
Refrigerant high
pressure hose
Refrigerant liquid pipe

Air conditioner--Air conditioner central heating core assembly
53. Assemble expansion valve.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on expansion valve.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Assemble expansion valve on evaporator.
54. Assemble air conditioner pipeline.
(a) Spread Refrigerant oil on two O-shape loops and assemble
it on air conditioner pipeline.
Refrigerant oil: ND-OIL No. 8 or other products with
same grade.
(b) Use planetary wrench (5.0mm) to assemble air conditioner
pipeline with two planetary bolts.
Torque: 3.5 N
x xx x
xm
(c) Assemble two screws and extending cover.
55. Assemble panel framework body assembly
Assemble panel strengthening beam and five bolts.
56. Assemble lower assemble bracket of panel
framework.
Assemble lower assemble bracket of panel framework, screw
cap and bolt.
 232 

Air conditioner--Compressor assembly
zIf Refrigerant oil quantity in the disassembled old com-
pressor is too little, check whether the system leaks Re-
frigerant oil.
zOnly could use 100PG Refrigerant oil.
9. Assemble compressor and electromagnetic clutch.
(a) Assemble compressor, electromagnetic clutch and three
bolts.
Torque: 24.5 N
⋅ ⋅⋅ ⋅
⋅m
(b) Connect the joint.
10. Assemble driving belt.
11. Assemble refrigerant No.1 high pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant high pressure hose.
Refrigerant oil: 100PG
(c) Connect No.1 refrigerant high pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
12. Assemble refrigerant No.1 low pressure hose.
(a) Disassemble the cover on pipeline joint.
(b) Spread Refrigerant oil on new O-shape loop and assemble
it on No.1 refrigerant low pressure hose.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
(c) Connect No.1 refrigerant low pressure hose to compres-
sor and electromagnetic clutch and assemble the bolts.
Torque: 9.8 N
⋅ ⋅⋅ ⋅
⋅m
13. Fill the refrigerant (referring to page 221).
Regulated quantity: 660 ± 10g
14. Heat the engine.
15. Check whether the refrigerant leaks.
 235