2008 GEELY FC torque

Engine mechanism - Cylinder cover gasket componentsReplacement1. Take measures to prevent gasoline leaking.
2. Remove timing chain assembly.
3. Remove camshaft.As sequences shown in the diagram, evenly loosen at
several times, and remove 19 bearing cover bolts, and then
remove 9 bearing covers of intake camshaft and exhaust
camshaft.4. Remove cylinder head assembly.(a) Remove warm air water outlet pipe from cylinder head.
(b) As shown in the diagram, evenly loosen 10 cylinder head
bolts with 10mm dual hexagonal sleeves at several times,
and then remove 10 cylinder head bolts and plain washer.
Notes:Be careful not to let washer fall into cylinder head. Incorrect disassembling sequence will cause cylin-
der head warp or chap.5. Remove cylinder head gasket components
[4G18-1003160].
6. Install cylinder head gasket components.Put new cylinder head gasket on the cylinder body.
Notes:Pay attention to installation direction.Gently put down cylinder head to avoid damaging
cylinder head gasket.7. Install cylinder head assembly.Hint: Lock up cylinder head bolts as 2 steps.
(a) Coat a thin layer of engine oil at bolt thread and the bottom
of bolt head.
(b) As shown in the diagram, evenly tighten 10 cylinder head
bolts and plain washer with 10mm dual hexagonal sleeves
at several times.
Torque: 63Cylinder cover gasket components

Engine mechanism - Cylinder cover gasket components(c) Tighten each cylinder head bolt in turn again.
Torque: m
(d) Install heating air water outlet pipe components.
Torque: 8. Install camshaft.(a) Coat engine oil on camshaft journal.
(b) Put 2 camshafts on cylinder head and with cylinder 1 cam-
shaft end toward the direction shown in the diagram.
(c) Check forward remarks and figures of all bearing cover, and
tighten the bolts as sequences shown in the diagram.
Torque:
Camshaft front bearing cover: Camshaft bearing cover: 9. Check idle speed and ignition timing.
10. Check compression pressure.
11. Check CO/HC.64

Exhaust - Exhaust pipe assemblyExhaustExhaust pipe assemblyRemoving, installing and disassembling, assembling1. Remove oxygen sensor.(a) Uncouple oxygen sensor joint.
(b) Remove oxygen sensor.2. Remove exhaust pipe guard [64000051].
3. Remove front exhaust pipe together with three-way catalytic converter assembly
[64000042].
4. Remove middle exhaust pipe together with middle silencing device assembly [64000043].
5. Remove rear exhaust pipe together with rear silencing device assembly [64000044].
6. Install front exhaust pipe together with three-way catalytic converter assembly [64000042].(a) Measure free length of compression spring with vernier caliper.
Free length: 43mm
Hint: if the free length does dot reach the standard value, it is necessary to replace compres-
sion spring.
(b) Gently knock silencing device inlet seal ring to exhaust manifold with hammer and wooden block until
the surfaces are parallel and level with each other.
Notes:Gently knock gasket toward positive direction.Do not repeat using the gasket that has been removed.Do not push the gasket in by means of tightening
bolt connection.
(c) Install exhaust pipe.
Torque: 43 N.m7. Install oxygen sensor.Torque: 44 N.m9. Install rear exhaust pipe together with rear guard
assembly [64000044].(a) Measure free length of compression spring with vernier
caliper.
Free length: 40mm
Hint: if the free length does dot reach the standard value, it is necessary to replace com-
pression spring.
(b) Install tail pipe to front pipe using a new gasket.
Torque: 43 N.m10. Install front exhaust pipe guard [64000051].
11. Check there is gas leakage with exhaust system.wooden
blockGaskett8. Install middle exhaust pipe together with middle si-
lencing device assembly [64000043].Couple front intake pipe of middle exhaust pipe together with
middle silencing device assembly with outlet pipe of front ex-
haust pipe together with three-way catalytic converter using a
new gasket.Torque: 43 N.mTail pipe sideGasket65

Cooling - Water pump assembly6. Install water pump assembly.(a) Install new o-ring on water pump.
(b) Install water pump with 6 bolts.
Torque: bolt A: Bolt B: 7. Install alternator mounting components.Torque: 12mm bolt head: 14mm bolt head: 8. Refill engine coolant.
9. Check there is leakage with coolant.
70

Cooling - Temperature regulator componentsReplacement1. Remove engine right bottom shield.
2. Discharge engine coolant.
3. Remove drive belt.Slowly turn drive belt tensioner clockwise to loosen the belt;
then remove drive belt and put back the tensioner slowly to
completely loosen it.4. Remove alternator components.(a) Remove rubber cover and nuts.
(b) Uncouple alternator joint.
(c) Remove 2 bolts and alternator.5. Remove water inlet pipe.
6. Remove temperature regulator.
7. Install temperature regulator.(a) Install new gasket to temperature regulator.
(b) As shown in the diagram, install temperature regulator with
inching valve toward upward.8. Install water inlet pipe and joint.Torque: 9. Install alternator installation components.Torque: 12mm bolt head: m
14mm bolt head: 10. Refill engine coolant.
11. Check there is leakage with coolant.
71Temperature regulator components

LubricationLubricating systemOn-vehicle inspection1. Check oil level.During engine warming up and after it flames out for 5 minutes, check oil level, and the level should
be between two marks on oil dipstick at the moment.If oil level is too low, check there is leakage, and
refill oil up to upper mark on oil dipstick.
Note: oil level should not be above upper mark on oil
dipstick.2. Check oil quality.(a) Check there is deterioration, water penetration, color
change or thinning with oil.
(b) If oil quality becomes poor, please replace with new oil.
Hint: oil grades: API, SH, SJ, SG grade oil or ILSAC
multigrade oil. Recommended viscosity is
shown as below.
The temperature increases from left to right.3. Remove oil pressure alerter assembly.(a) Uncouple oil pressure alerter joint.
(b) Install oil pressure alerter with special tool.4. Install oil pressure gauge.Install oil pressure gauge.5. Warm up vehicle.
6. Check oil pressure.Oil pressure:7. Install oil pressure alerter.(a) Coat adhesive on 2nd or 3rd circle thread of oil pressure
alerter.
Adhesive: anaerobic pipe thread sealing adhesive
1545 (Kesaixin 1545).
(b) Install oil pressure alerter with special tool.
Torque: m
(c) Connect oil pressure alerter joint.8. Start engine and check there is leakage.Lubrication - lubricating systemRecommended viscosity (SAE)
Oil pressure alerter
Oil pressure gauge
Adhesive74Temperature range in forecasting next
oil replacement

Oil filter assemblyReplacementWarning:Long-term or repeat contacting mineral oil will cause decomposing of natural fat on skin, which
will result in dry and sensitive skin and skin rankling. Used oil has potential harm and may cause
carcinoma cutis.When replacing engine oil, always wear protective clothes and gloves to avoid waste oil
penetrating, and reduce the frequency and time of skin contacting waster oil, and clean with
soapy water or clean water not with gasoline, thinner or solvent if skin contacts waste oil.To protect environment, waste oil and oil filter must be abandoned at named place.1. Remove engine right bottom shield.
2. Discharge engine oil.
3. Remove oil filter assembly [4G18-1012100].Remove oil filter with special tool.4. Install oil filter assembly.(a) Check and clean oil filter junction plane.
(b) Coat oil seal of new oil filter with clean oil.
(c) Tighten oil filter with hands to the extent that oil seal
just touches fixing base.
(d) Tighten oil filter for another 3/4 circle with special tool.5. Install oil drain plug [4G18-1009101].Clean oil drain plug, and install it back after replacing oil drain plug gasket.
Torque: 6. Refill engine oil.
7. Check there is oil leakage.Lubrication - Oil filter assemblySpecial tool75Special tool 3/4 circle

Lubrication - Oil pump assemblyOil pump assemblyReplacement1. Remove timing chain assembly (see Page 45).
2. Remove oil pump assembly [4G18-1011100].Remove 5 bolts, oil pump and oil pump gasket.3. Install oil pump assembly.(a) Install new gasket on cylinder body.
(b) Align the guide groove of oil pump drive rotor with the key
on crankshaft, and slide the oil pump in.
(c) Install oil pump with 5 bolts.
Torque: 76