2007 TOYOTA SIENNA brake rotor

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–99
BC
OK:
No scratches or foreign matter on the sensor tip.
NOTICE:
Check the speed sensor signal after the replacement
(See page BC-72).
NG
OK
(a) Remove the front drive shaft (See page DS-5).
(b) Check the sensor rotor serrations.
OK:
No scratches, missing teeth or foreign matter on
the rotors.
HINT:
If there is foreign matter in the rotor, remove it and check
the output waveform after reassembly.
NOTICE:
• Check the speed sensor signal after the
replacement (See page BC-72).
• When replacing the brake actuator assembly,
perform zero point calibration (See page BC-70).
NG
OKCLEAN OR REPLACE FRONT SPEED
SENSOR
8CHECK SPEED SENSOR ROTOR
R000948E06
REPLACE FRONT DRIVE SHAFT ASSEMBLY
(SPEED SENSOR ROTOR)
REPLACE BRAKE ACTUATOR ASSEMBLY

BC–100BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
DESCRIPTION
Refer to DTCs C0200/31, C0205/32, C1235/35 and C1236/36 (See page BC-92).
HINT:
• DTC C0210/33 and C1238/38 are for the right rear speed sensor.
• DTC C0215/34 and C1239/39 are for the left rear speed sensor.
WIRING DIAGRAM
DTC C0210/33 Right Rear Wheel Speed Sensor Signal
DTC C0215/34 Rear Speed Sensor LH Circuit
DTC C1238/38Foreign Object is Attached on Tip of Rear
Speed Sensor RH
DTC C1239/39Foreign Object is Attached on Tip of Rear
Speed Sensor LH
DTC Code DTC Detection Condition Trouble Area
C0210/33
C0215/34When any of the following is detected:
1. At a vehicle speed of 10 km/h (6 mph) or more, an
open or short in the sensor signal circuit continues
for 1 sec. or more.
2. Momentary interruption of sensor signal faulty
wheel occurs 7 times or more.
3. Sensor signal circuit is open for 0.5 sec. or more.• Right rear and left rear speed sensor
• Each speed sensor circuit
• Speed sensor rotor
• Sensor installation
C1238/38
C1239/39With vehicle speed at 20 km/h (12 mph) or more,
sensor signal of faulty wheel generated noise for 5 sec.
or more. • Right rear and left rear speed sensor
• Sensor installation
F040100E04

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–101
BC
INSPECTION PROCEDURE
(a) Connect the intelligent tester to the DLC3.
(b) Start the engine.
(c) Select the DATA LIST mode on the intelligent tester.
ABS / VSC:
(d) Check that there is no difference between the speed
value output from the speed sensor displayed by the
intelligent tester and the speed value displayed on the
speedometer when driving the vehicle.
OK:
There is almost no difference in the displayed
speed value.
HINT:
There is tolerance of +- 10 % in the speedometer
indication.
NG
OK
(a) INSPECTION USING OSCILLOSCOPE:
(1) Connect the oscilloscope to terminals RR+ - RR- or
RL+ - RL- of the skid control ECU.
(2) Drive the vehicle at approximately 19 mph (30 km/
h), and check the signal waveform.
OK:
A waveform as shown in a figure should be
output.
HINT:
• As vehicle speed (wheel revolution speed) in
creases, a cycle of the waveform narrows and
the fluctuation in the output voltage becomes
greater.
• hen noise is identified in the waveform on the
oscilloscope, error signals are generated due to
the speed sensor rotor's scratches, looseness or
foreign matter attached to it.
NOTICE:
When replacing the brake actuator assembly,
perform zero point calibration (See page BC-70).
NG
1READ VALUE ON INTELLIGENT TESTER (REAR SPEED SENSOR)
Tester Display Measurement Item/Range Normal Condition
WHEEL SPD RLWheel speed sensor (RL) reading / min.: 0
km/h (0 MPH, max.: 326 km/h (202 MPH)Actual wheel speed
WHEEL SPD RRWheel speed sensor (RR) reading / min.: 0
km/h (0 MPH, max.: 326 km/h (202 MPH)Actual wheel speed
Go to step 3
2CHECK SPEED SENSOR AND SENSOR ROTOR SERRATIONS
W004200E19
Go to step 6

BC–104BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
OK
(a) INSPECTION USING OSCILLOSCOPE:
(1) Connect the oscilloscope to terminals RR+ - RR- or
RL+ - RL- of the skid control ECU.
(2) Drive the vehicle at approximately 19 mph (30 km/
h), and check the signal waveform.
OK:
A waveform as shown in a figure should be
output.
HINT:
• As the vehicle speed (wheel revolution speed)
increases, a cycle of the waveform narrows and
the fluctuation in the output voltage becomes
greater.
• When noise is identified in the waveform on the
oscilloscope, error signals are generated due to
the speed sensor rotor's scratches, looseness or
foreign matter attached to it.
NOTICE:
When replacing the brake actuator assembly,
perform zero point calibration (See page BC-70).
NG
OK
(a) 2WD
(1) Check the sensor installation.
OK:
There is no clearance between the sensor and
rear axle carrier.
5CHECK SPEED SENSOR AND SENSOR ROTOR SERRATIONS
W004200E20
Go to step 6
REPLACE BRAKE ACTUATOR ASSEMBLY
6CHECK REAR SPEED SENSOR INSTALLATION
F010178E14

BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEMBC–105
BC
(b) 4WD
(1) Check the sensor installation.
OK:
There is no clearance between the sensor and
rear axle carrier.
The installation bolt is tightened properly.
Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
NOTICE:
Check the speed sensor signal after the replacement
(See page BC-72).
NG
OK
(a) Remove the rear axle hub and bearing, or rear drive
shaft (See page AH-16 for 2WD, or DS-21 for 4WD).
(b) Check the sensor rotor serrations.
OK:
No scratches, missing teeth or foreign objects.
Result
NOTICE:
Check the speed sensor signal after the replacement
(See page BC-72).
B
BR03795E46
INSTALL REAR SPEED SENSOR
CORRECTLY
7CHECK SPEED SENSOR ROTOR
F042859E02
Result Proceed to
OKA
NG (for 2WD)B
NG (for 4WD)C
REPLACE REAR AXLE HUB AND BEARING
ASSEMBLY (SPEED SENSOR ROTOR)

BC–106BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
BC
C
A
(a) Remove the rear speed sensor (See page BC-190 for
2WD or BC-194 for 4WD).
(b) Check the sensor tip.
OK:
No scratches or foreign matter on the sensor tip.
NOTICE:
• Check the speed sensor signal after the
replacement (See page BC-72).
• When replacing the brake actuator assembly,
perform zero point calibration (See page BC-70).
NG
OKREPLACE REAR DRIVE SHAFT ASSEMBLY
(SPEED SENSOR ROTOR)
8CHECK REAR SPEED SENSOR TIP
CLEAN OR REPLACE REAR SPEED
SENSOR
REPLACE BRAKE ACTUATOR ASSEMBLY

BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEMBC–17
BC
DIAGNOSTIC TROUBLE CODE CHART
HINT:
• If a trouble code is displayed during the DTC check, check
the circuit indicated by the DTC. For details of each code,
turn to the page for the respective DTC Code. in the DTC
chart.
• Inspect the fuse and relay before investigating the trouble
areas as shown in the table below.
DTC chart of ABS:
DTC Code Detection Item Trouble Area See page
C0200/31 Front Speed Sensor RH Circuit1. Front speed sensor RH
2. Front speed sensor RH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-17
C0205/32 Front Speed Sensor LH Circuit1. Front speed sensor LH
2. Front speed sensor LH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-17
C0210/33 Rear Speed Sensor RH Circuit1. Rear speed sensor RH
2. Rear speed sensor RH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-23
C0215/34 Rear Speed Sensor LH Circuit1. Rear speed sensor LH
2. Rear speed sensor LH circuit
3. Speed sensor rotor
4. Sensor installation
5. Brake actuator assemblyBC-23
C0226/21 SFR Solenoid Circuit1. SFRH or SFRR circuit
2. Brake actuator assemblyBC-29
C0236/22 SFL Solenoid Circuit1. SFLH or SFLR circuit
2. Brake actuator assemblyBC-29
C0246/23 SRR Solenoid Circuit1. SRRH or SRRR circuit
2. Brake actuator assemblyBC-29
C0256/24 SRL Solenoid Circuit1. SRLH or SRLR circuit
2. Brake actuator assemblyBC-29
C0273/13 Open in ABS Motor Relay Circuit1. ABS 1 fuse
2. ABS motor relay
3. ABS motor relay circuit
4. Brake actuator assemblyBC-31
C0274/14Short to B+ in ABS Motor Relay
Circuit1. ABS 1 fuse
2. ABS motor relay
3. ABS motor relay circuit
4. Brake actuator assemblyBC-31
C0278/11Open in ABS Solenoid Relay
Circuit1. ABS 2 fuse
2. ABS solenoid relay
3. ABS solenoid relay circuit
4. Brake actuator assemblyBC-34
C0279/12Short to B+ in ABS Solenoid
Relay Circuit1. ABS 2 fuse
2. ABS solenoid relay
3. ABS solenoid relay circuit
4. Brake actuator assemblyBC-34
C1235/35Foreign Object is Attached on Tip
of Front Speed Sensor RH1. Front speed sensor RH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-17

BC–18BRAKE CONTROL – ANTI-LOCK BRAKE SYSTEM
BC
Test Mode DTC of ABS:
C1236/36Foreign Object is Attached on Tip
of Front Speed Sensor LH1. Front speed sensor LH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-17
C1238/38Foreign Object is Attached on Tip
of Rear Speed Sensor RH1. Rear speed sensor RH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-23
C1239/39Foreign Object is Attached on Tip
of Rear Speed Sensor LH1. Rear speed sensor LH
2. Speed sensor rotor
3. Sensor installation
4. Brake actuator assemblyBC-23
C1241/41 Low Battery Positive Voltage1. Battery
2. ECU-IG fuse
3. Charging system
4. Power source circuitBC-37
C1249/49 Open in Stop Light Switch Circuit1. Stop light switch
2. Stop light switch circuitBC-41
C1251/51 Open in Pump Motor Circuit1. ABS pump motor circuit
2. Brake actuator assemblyBC-45
DTC Code Detection Item Trouble Area See page
C1271/71Low Output Signal of Front Speed
Sensor RH (Test Mode DTC)1. Front speed sensor RH
2. Sensor installation
3. Speed sensor rotorBC-17
C1272/72Low Output Signal of Front Speed
Sensor LH (Test Mode DTC)1. Front speed sensor LH
2. Sensor installation
3. Speed sensor rotorBC-17
C1273/73Low Output Signal of Rear Speed
Sensor RH (Test Mode DTC)1. Rear speed sensor RH
2. Sensor installation
3. Speed sensor rotorBC-23
C1274/74Low Output Signal of Rear Speed
Sensor LH (Test Mode DTC)1. Rear speed sensor LH
2. Sensor installation
3. Speed sensor rotorBC-23
C1275/75Abnormal Change in Output
Signal of Front Speed Sensor RH
(Test Mode DTC)Speed sensor rotorBC-17
C1276/76Abnormal Change in Output
Signal of Front Speed Sensor LH
(Test Mode DTC)Speed sensor rotorBC-17
C1277/77Abnormal Change in Output
Signal of Rear Speed Sensor RH
(Test Mode DTC)Speed sensor rotorBC-23
C1278/78Abnormal Change in Output
Signal of Rear Speed Sensor LH
(Test Mode DTC)Speed sensor rotorBC-23 DTC Code Detection Item Trouble Area See page