Page 985 of 3000

EM–262GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM
REMOVAL
1. DISCHARGE FUEL SYSTEM PRESSURE (See page
FU-13)
2. DISCHARGE REFRIGERANT FROM
REFRIGERATION SYSTEM (See page AC-172)
3. REMOVE BATTERY
(a) Disconnect the negative battery terminal.
(b) Disconnect the positive battery terminal.
(c) Loosen the nut, and remove the bolt and battery
clamp.
(d) Remove the battery and battery tray.
4. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
5. REMOVE FRONT WHEELS
6. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY
(a) Remove the 8 bolts, 4 clips and No. 1 engine under
cover assembly.
7. REMOVE FRONT FENDER APRON SEAL RH
(a) Remove the 2 bolts, clip and front fender apron seal
RH.
8. REMOVE FRONT FENDER APRON SEAL LH
(a) Remove the 2 bolts, clip and front fender apron seal
LH.
9. DRAIN ENGINE OIL (See page LU-4)
10. DRAIN ENGINE COOLANT (See page CO-6)
11. DRAIN AUTOMATIC TRANSAXLE FLUID (See page
AX-159)
12. REMOVE FRONT WIPER ARM HEAD CAP (See page
WW-4)
13. REMOVE WINDSHIELD WIPER ARM AND BLADE
ASSEMBLY RH (See page WW-4)
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Page 1021 of 3000

EM–622GR-FE ENGINE MECHANICAL – ENGINE ASSEMBLY
EM
96. INSTALL FRONT WIPER ARM HEAD CAP
(a) Install the front wiper arm head caps.
97. INSTALL FRONT WHEELS
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
98. ADD ENGINE OIL (See page LU-6)
99. ADD ENGINE COOLANT (See page CO-7)
100. ADD AUTOMATIC TRANSAXLE FLUID
101. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
102. ADD POWER STEERING FLUID
103. BLEED POWER STEERING FLUID (See page PS-6)
104. INSPECT FOR FUEL LEAK (See page FU-7)
105. INSPECT FOR ENGINE OIL LEAK
106. INSPECT FOR ENGINE COOLANT LEAK (See page
CO-1)
107. INSPECT FOR EXHAUST GAS LEAK
108. CHECK SHIFT LEVER POSITION (See page AX-127)
109. CHECK AND ADJUST FRONT WHEEL ALIGNMENT
HINT:
(See page SP-4).
110. CHECK IGNITION TIMING (See page EM-1)
111. CHECK ENGINE IDLE SPEED (See page EM-2)
112. CHECK CO/HC (See page EM-4)
113. CHECK FUNCTION OF THROTTLE BODY
ASSEMBLY (See page ES-493)
114. INSTALL FRONT FENDER APRON SEAL RH
(a) Install the front fender apron seal RH with the 2
bolts and clip.
115. INSTALL FRONT FENDER APRON SEAL LH
(a) Install the front fender apron seal LH with the 2 bolts
and clip.
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Page 1240 of 3000
CO–182GR-FE COOLING – THERMOSTAT
CO
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the idler pulley cover plate and idler pulley
sub-assembly with the bolt.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
4. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the engine.
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH
7. INSTALL FRONT WHEEL RH
8. ADD ENGINE COOLANT (See page CO-7)
9. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
10. INSPECT FOR COOLANT LEAK (See page CO-1)
11. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
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Page 1270 of 3000
CO–162GR-FE COOLING – THERMOSTAT
CO
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
3. DRAIN ENGINE COOLANT (See page CO-6)
4. REMOVE FRONT WHEEL RH
5. REMOVE FRONT FENDER APRON SEAL RH
6. REMOVE V-RIBBED BELT (See page EM-6)
7. DISCONNECT NO. 2 RADIATOR HOSE
(a) Disconnect the No. 2 radiator hose from the engine.
8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the bolt, idler pulley cover plate and idler
pulley sub-assembly.
9. REMOVE WATER INLET
(a) Remove the 2 nuts and water inlet.
10. REMOVE THERMOSTAT
(a) Remove the gasket from the thermostat.
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Page 1272 of 3000
CO–182GR-FE COOLING – THERMOSTAT
CO
3. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the idler pulley cover plate and idler pulley
sub-assembly with the bolt.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
4. CONNECT NO. 2 RADIATOR HOSE
(a) Connect the No. 2 radiator hose to the engine.
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH
7. INSTALL FRONT WHEEL RH
8. ADD ENGINE COOLANT (See page CO-7)
9. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
10. INSPECT FOR COOLANT LEAK (See page CO-1)
11. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
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Page 1351 of 3000

CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1356 of 3000

CH–162GR-FE CHARGING – GENERATOR
CH
REMOVAL
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-28)
2. REMOVE FRONT WHEEL RH
3. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-26)
4. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
5. DRAIN ENGINE COOLANT (See page CO-6)
6. REMOVE NO. 2 AIR CLEANER INLET (See page EM-
28)
7. REMOVE BATTERY (See page EM-26)
8. REMOVE FRONT BUMPER ASSEMBLY (See page
ET-3)
9. REMOVE FRONT BUMPER ENERGY ABSORBER
10. REMOVE NO. 1 AIR CLEANER INLET (See page EM-
28)
11. DISCONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-28)
12. DISCONNECT NO. 1 RADIATOR HOSE (See page CO-
28)
13. DISCONNECT NO. 2 RADIATOR HOSE (See page CO-
29)
14. REMOVE HOOD LOCK RELEASE LEVER
PROTECTOR (See page CO-29)
15. REMOVE HOOD LOCK ASSEMBLY (See page CO-29)
16. REMOVE HOOD LOCK SUPPORT SUB-ASSEMBLY
(See page CO-29)
17. DISCONNECT COOLING FAN ECU CONNECTOR
(See page CO-30)
18. REMOVE RADIATOR UPPER SUPPORT SUB-
ASSEMBLY (See page CO-30)
19. DISCONNECT NO. 2 OIL COOLER OUTLET TUBE
SUB-ASSEMBLY (See page CO-31)
20. REMOVE HEADLIGHT ASSEMBLY RH (See page LI-
69)
21. REMOVE RADIATOR SIDE DEFLECTOR RH (See
page CO-31)
22. REMOVE HEADLIGHT BRACKET RH (See page CO-
32)
23. REMOVE PRESSURE FEED TUBE ASSEMBLY (See
page CO-32)
Page 1369 of 3000

2GR-FE CHARGING – GENERATORCH–29
CH
18. CONNECT RADIATOR RESERVE TANK HOSE OR
PIPE (See page CO-44)
19. INSTALL NO. 1 AIR CLEANER INLET (See page EM-
59)
20. INSTALL FRONT BUMPER ENERGY ABSORBER
21. INSTALL FRONT BUMPER ASSEMBLY (See page ET-
9)
22. INSTALL BATTERY (See page EM-59)
23. INSTALL NO. 2 AIR CLEANER INLET (See page EM-
60)
24. ADD ENGINE COOLANT (See page CO-7)
25. INSPECT FOR COOLANT LEAK (See page CO-1)
26. ADD AUTOMATIC TRANSAXLE FLUID
27. CHECK AUTOMATIC TRANSAXLE FLUID (See page
AX-123)
28. INSTALL FRONT FENDER APRON SEAL RH (See
page EM-62)
29. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-63)
30. INSTALL FRONT WHEEL RH
Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf)
31. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-63)
32. VEHICLE PREPARATION FOR HEADLIGHT AIM
ADJUSTMENT (See page LI-71)
33. PREPARATION FOR HEADLIGHT AIMING (Using a
tester) (See page LI-71)
34. PREPARATION FOR HEADLIGHT AIMING (Using a
Screen) (See page LI-72)
35. HEADLIGHT AIMING INSPECTION (See page LI-74)
36. HEADLIGHT AIMING ADJUSTMENT (See page LI-75)
37. VEHICLE PREPARATION FOR FOG LIGHT AIM
ADJUSTMENT (w/ Fog Light) (See page LI-82)
38. PREPARATION FOR FOG LIGHT AIMING (Using a
Screen) (w/ Fog Light) (See page LI-83)
39. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See
page LI-74)
40. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light)
(See page LI-85)