2006 TOYOTA RAV4 radiator

2AZ-FE COOLING – RADIATORCO–33
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5. INSTALL UPPER RADIATOR SUPPORT BRACKET
(a) Install the bracket with the 2 bolts.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
6. CONNECT HORN CONNECTOR
(a) Connect the 2 horn connectors.
7. CONNECT NO. 2 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator and
radiator reservoir.
HINT:
The direction of the hose clamp is indicated in the
illustration.
8. CONNECT NO. 2 RADIATOR HOSE
HINT:
The direction of the hose clamp is indicated in the
illustration.
9. CONNECT NO. 1 RADIATOR HOSE
HINT:
The direction of the hose clamp is indicated in the
illustration.
10. CONNECT COOLING FAN MOTOR HARNESS
(a) Attach the harness with the 5 clamps.
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CO–342AZ-FE COOLING – RADIATOR
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(b) Connect the 2 fan motor connectors.
11. INSTALL NO. 1 WATER BY-PASS PIPE
(a) Install the by-pass pipe with the 2 bolts to the upper
radiator support.
Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
(b) Connect the No. 1 radiator hose to the pipe.
HINT:
The direction of the hose clamp is indicated in the
lustration.
12. CONNECT NO. 5 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator.
HINT:
The direction of the hose clamp is indicated in the
lustration.
13. CONNECT NO. 1 WATER BY-PASS HOSE
(a) Connect the by-pass hose to the radiator and
radiator reservoir.
HINT:
The direction of the hose clamp is indicated in the
illustration.
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2AZ-FE COOLING – RADIATORCO–35
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14. CONNECT HOOD LOCK SWITCH CONNECTOR
15. INSTALL RADIATOR GRILLE SUB-ASSEMBLY (See
page ET-10)
16. INSTALL BATTERY
17. INSTALL BATTERY CLAMP
(a) Attach the hook of the battery clamp to the battery
bracket.
(b) Temporarily tighten the nut and install the bolt.
(c) Adjust the battery clamp's position.
(d) Fully tighten the bolt and nut.
Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) for bolt
5.0 N*m (51 kgf*cm, 44 in.*lbf) for nut
18. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
19. ADD ENGINE COOLANT (See page CO-6)
20. CHECK FOR ENGINE COOLANT LEAKS (See page
CO-1)
21. INSTALL RADIATOR SUPPORT OPENING COVER
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2GR-FE COOLING – THERMOSTATCO–19
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REMOVAL
1. REMOVE FRONT WHEEL RH
2. REMOVE NO. 1 ENGINE UNDER COVER (See page
EM-21)
3. REMOVE ENGINE UNDER COVER REAR RH (See
page EM-21)
4. REMOVE FRONT SUSPENSION MEMBER
REINFORCEMENT RH (See page EM-7)
5. DRAIN ENGINE COOLANT (See page CO-8)
6. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page EM-21)
7. REMOVE RADIATOR SUPPORT OPENING COVER
(See page EM-22)
8. REMOVE RADIATOR RESERVOIR TANK
(a) Remove the 2 bolts and radiator reservoir.
9. REMOVE FAN AND GENERATOR V BELT (See page
EM-8)
10. REMOVE ENGINE MOUNTING INSULATOR RH
(a) Remove the 5 bolts, 2 nuts and engine mounting
insulator RH.
11. REMOVE FRONT NO. 1 ENGINE MOUNTING
BRACKET LH (See page CO-12)
12. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Remove the bolt, No. 2 idler pulley cover plate and
No. 2 idler pulley.
13. DISCONNECT NO. 2 RADIATOR HOSE
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2GR-FE COOLING – THERMOSTATCO–21
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INSTALLATION
1. INSTALL THERMOSTAT
(a) Install a new gasket to the thermostat.
(b) Install the thermostat with the jiggle valve facing
upward.
HINT:
The jiggle valve can be set to within 10
of either
side of the upward position.
2. INSTALL WATER INLET
(a) Install the water inlet with the 2 nuts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
3. CONNECT NO. 2 RADIATOR HOSE
4. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY
(a) Install the No. 2 idler pulley cover plate and No. 2
idler pulley with the bolt.
Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)
5. INSTALL FRONT NO. 1 ENGINE MOUNTING
BRACKET LH (See page CO-15)
6. INSTALL ENGINE MOUNTING INSULATOR RH
(a) Install the engine mounting insulator RH with the 2
nuts and 5 bolts.
Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf) for bolt
95 N*m (969 kgf*cm, 70 ft.*lbf) for nut A
52 N*m (530 kgf*cm, 38 ft.*lbf) for nut B
7. INSTALL FAN AND GENERATOR V BELT (See page
EM-8)
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CO–222GR-FE COOLING – THERMOSTAT
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8. INSTALL RADIATOR RESERVOIR TANK
(a) Install the radiator reservoir with the 2 bolts.
Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf)
9. INSTALL RADIATOR SUPPORT OPENING COVER
(See page EM-42)
10. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page EM-42)
11. ADD ENGINE COOLANT (See page CO-8)
12. CHECK FOR ENGINE COOLANT LEAKAGE (See
page CO-1)
13. INSTALL FRONT SUSPENSION MEMBER
REINFORCEMENT RH (See page EM-9)
14. INSTALL ENGINE UNDER COVER REAR RH (See
page EM-41)
15. INSTALL NO. 1 ENGINE UNDER COVER (See page
EM-41)
16. INSTALL FRONT WHEEL RH
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2GR-FE COOLING – COOLING FAN MOTORCO–29
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REMOVAL
1. REMOVE RADIATOR ASSEMBLY
(a) Remove the radiator (see page CO-36).
DISASSEMBLY
1. REMOVE FAN
(a) Remove the 2 nuts and 2 fans.
2. REMOVE NO. 1 COOLING FAN MOTOR
(a) Remove the 3 screws and fan motor.
3. REMOVE NO. 2 COOLING FAN MOTOR
(a) Remove the 3 screws and fan motor.
REASSEMBLY
1. INSTALL NO. 2 COOLING FAN MOTOR
(a) Install the fan motor with the 3 screws.
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
2. INSTALL NO. 1 COOLING FAN MOTOR
(a) Install the fan motor with the 3 screws.
Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
3. INSTALL FAN
(a) Install the 2 fans with the 2 nuts.
Torque: 6.3 N*m (64 kgf*cm, 55 in.*lbf)
(b) Check the fan motor operation.
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CO–302GR-FE COOLING – COOLING FAN MOTOR
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INSTALLATION
1. INSTALL RADIATOR ASSEMBLY
(a) Install the radiator (see page CO-40).