2006 TOYOTA RAV4 Ws atf

AX–194U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
AX
15. INSTALL REAR PLANETARY GEAR ASSEMBLY
(a) Coat the bearing race with ATF, and install it to the
rear planetary gear assembly.
Standard bearing race diameter
(b) Install the No. 2 thrust washer.
(c) Install the rear planetary gear to the rear planetary
ring gear.
(d) Using a screwdriver, install the snap ring.
16. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC
(a) Install the 5 plates and 5 discs.
Install in order:
P - D - P - D - P - D - P - D - P - D
HINT:
P = Plate
D = Disc
D003593E01
Item Inside Outside
Race 38.6 mm (1.520 in.) 58.0 mm (2.83 in.)
D003910E01
D008062E01
D003616E02
C129389E01

AX–200U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
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27. INSTALL TRANSAXLE REAR COVER SUB-
ASSEMBLY
(a) Using SST and a press, press in the bearing.
SST 09950-60010 (09951-00230, 09952-06010)
Standard depth:
12.05 to 12.75 mm (0.4744 to 0.5020 in.)
NOTICE:
• Face the inscribed mark side of the bearing
race up.
• Repeat the press-fit until the specified value
is obtained.
(b) Apply adhesive to the 2 screws.
Adhesive:
Toyota Genuine Adhesive 1344,
Three Bond 1344 or Equivalent
(c) Using a T30 ''torx'' socket wrench, install the
transaxle rear cover plate with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(d) Coat 2 new oil seal rings with ATF, and install them
to the transaxle rear cover.
(e) Remove any packing material and be careful not to
get oil on the contacting surfaces of the transaxle
rear cover or the transaxle.
(f) Apply FIPG to the cover.
Seal packing:
Toyota Genuine Seal Packing 1281,
Three Bond 1281 or Equivalent
(g) Coat the needle roller bearing with ATF.
D009193E01
C083140E01
D003584E01
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AX–206U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
AX
Standard bearing and bearing race diameter
39. INSTALL OIL PUMP ASSEMBLY
(a) Install the oil pump to the transaxle with the 7 bolts.
Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf)
(b) Coat the O-ring of the oil pump with ATF.
40. INSTALL TRANSAXLE HOUSING
(a) Remove any packing material and be careful not to
get oil on the contacting surface of the transaxle
housing.
(b) Apply FIPG to the transaxle.
Seal packing:
Toyota Genuine Seal Packing 1281,
Three Bond 1281 or Equivalent
(c) Install the transaxle housing to the transaxle with
the 16 bolts.
Torque: 22 N*m (224 kgf*cm, 16 ft.*lbf) for bolt A
29 N*m (296 kgf*cm, 21 ft.*lbf) for bolt B
and C
HINT:
Each bolt length is indicated below.
Bolt length:
50 mm (1.969 in.) for bolt A
50 mm (1.969 in.) for bolt B
42 mm (1.654 in.) for bolt C
NOTICE:
Because the bolt labeled A are seal bolts, apply
seal packing to new bolts and tighten them
within 10 minutes after application.
Seal packing:
Toyota Genuine Seal Packing 1281,
Item Inside Outside
Bearing 57.2 mm (2.252 in.) 84.96 mm (3.3449 in.)
Bearing race 56.4 mm (2.220 in.) 83.0mm (3.268 in.)
D003569E08
D003629E03
D003630E07
C126600

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–207
AX
Three Bond 1281 or Equivalent
41. INSTALL NO. 1 TRANSAXLE CASE PLUG
(a) Install 2 new O-rings to the 2 plugs.
(b) Install the 2 plugs to the transaxle housing.
Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)
42. INSPECT INPUT SHAFT END PLAY (See page AX-
184)
43. FIX AUTOMATIC TRANSAXLE ASSEMBLY
44. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL
(a) Coat a new oil seal with ATF.
(b) Install the oil seal to the transaxle.
45. INSTALL PARKING LOCK ROD SUB-ASSEMBLY
(a) Install the parking lock rod to the manual valve lever.
C134983
D003631E01
D003632E01
D003905E01

U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–209
AX
49. INSTALL MANUAL DETENT SPRING SUB-
ASSEMBLY
(a) Install the manual detent spring with the 2 bolts.
NOTICE:
Make sure to install the manual detent spring
and cover in this order.
Torque: 20 N*m (204 kgf*cm, 16 ft.*lbf) for bolt A
12 N*m (122 kgf*cm, 9 ft.*lbf) for bolt B
HINT:
Each bolt length is indicated below.
27 mm (1.063 in.) for bolt A
16 mm (0.630 in.) for bolt B
50. INSTALL B-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, and install it to the B-3
accumulator piston.
(b) Coat the piston with ATF, install it to the transaxle.
Standard accumulator spring
51. INSTALL C-1 ACCUMULATOR PISTON
(a) Coat 2 new O-rings with ATF, and install them to the
C-1 accumulator piston.
D003560E01
D003904E05
D025512E02
Spring Free length
Outer diameterColor
B-3 Inner 60.24 mm (2.3716 in.)
15.9 (0.626 in.)Yellowish green
B-3 Outer 74.61 mm (2.9374 in.)
21.7 mm (0.854 in.)Blue
D003903E01

A X –210U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
AX
(b) Coat the piston with ATF, and install it to the
transaxle.
Standard accumulator spring
52. INSTALL C-3 ACCUMULATOR PISTON
(a) Coat a new O-ring with ATF, and install it to the C-3
accumulator piston.
(b) Coat the piston with ATF, install it to the transaxle
case.
Standard accumulator spring
(c) Install the spring from the C-3 accumulator piston.
53. INSTALL CHECK BALL BODY
(a) Install the check ball body and spring.
D003557E01
Spring Free length
Outer diameterColor
C-1 81.53 mm (3.2098 in.)
18.5 mm (0.728 in.)Pink
D003902E02
C083146E01
Spring Free length
Outer diameterColor
C - 3 90.49 mm (3.5626 in.)
19.2 mm (0.756 in.)White
D003555E01
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U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNITAX–211
AX
54. INSTALL BRAKE DRUM GASKET
(a) Coat a new brake drum gasket with ATF, and install
it to the transaxle.
55. INSTALL TRANSAXLE CASE 2ND BRAKE GASKET
(a) Coat a new transaxle case 2nd brake gasket with
ATF, and install it to the transaxle.
56. INSTALL NO. 1 GOVERNOR APPLY GASKET
(a) Coat a new governor apply gasket No. 1 with ATF,
and install it to the transaxle.
57. INSTALL TRANSMISSION WIRE
(a) Coat a new O-ring with ATF, and install it to the
transaxle solenoid wire.
(b) Install the solenoid wire retaining bolt
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
C083129E01
C083128E01
C083127E01
D003636E05
D003547E07

AX–212U140F AUTOMATIC TRANSAXLE – AUTOMATIC TRANSAXLE UNIT
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58. INSTALL TRANSMISSION VALVE BODY ASSEMBLY
(a) Align the groove of the manual valve with the pin of
lever.
(b) Install the 17 bolts.
Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
NOTICE:
• Push the valve body against the accumulator
piston spring and the check ball body to
install it.
• Tighten the bolts marked by * in the
illustration first temporarily because they are
positioning bolts.
HINT:
Each bolt length is indicated below.
Bolt length:
25 mm (0.984 in.) for bolt A
41 mm (1.614 in.) for bolt B
45 mm (1.771 in.) for bolt C
(c) Connect the 5 solenoid connectors.
(d) Coat the O-ring of the temperature sensor with ATF.
(e) Install the ATF temperature sensor with the lock
plate and bolt.
Torque: 6.6 N*m (67 kgf*cm, 58 in.*lbf)
59. INSTALL VALVE BODY OIL STRAINER ASSEMBLY
(a) Coat a new O-ring with ATF.
(b) Install the O-ring to the oil strainer.
(c) Install the oil strainer with the 3 bolts.
Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
D003553E10
C130917E01
D009180E01
D009179E01