2006 TOYOTA RAV4 Ws atf

U241E AUTOMATIC TRANSAXLE – OIL PUMPAX–221
AX
REASSEMBLY
1. INSTALL FRONT OIL PUMP OIL SEAL
(a) Using SST, install a new oil seal to the pump.
SST 09350-32014 (09351-32140)
HINT:
The seal end should be flush with the outer edge of
the oil pump.
(b) Coat the lip of the oil seal with petroleum jelly.
2. INSTALL FRONT OIL PUMP BODY O-RING
(a) Coat a new O-ring with ATF, and install it to the oil
pump body.
3. INSTALL FRONT OIL PUMP DRIVEN GEAR
(a) Coat the front oil pump driven gear with ATF, and
install it to the oil pump body with the maked side
facing up.
4. INSTALL FRONT OIL PUMP DRIVE GEAR
(a) Coat the front oil pump drive gear with ATF, and
install it to the oil pump body with the maked side
facing up.
5. INSTALL STATOR SHAFT ASSEMBLY
(a) Set stator shaft by aligning each bolt hole.
(b) Using a T30 ''torx'' socket, install the 11 bolts.
Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)
D003654E01
C055817E03
D009206E08
D009206E09
D003651E02

AX–230U241E AUTOMATIC TRANSAXLE – FORWARD CLUTCH
AX
REASSEMBLY
1. INSTALL INPUT SHAFT OIL SEAL RING
(a) Compress the oil seal ring from both sides to reduce
dimension A.
Dimension A:
5.0 mm (0.197 in.)
(b) Coat the oil seal ring with ATF and install it to the
input shaft.
2. INSTALL FORWARD CLUTCH PISTON O-RING
(a) Coat 2 new O-rings with ATF, and install them to the
forward clutch piston.
3. INSTALL FORWARD CLUTCH PISTON SUB-
ASSEMBLY
(a) Install the forward clutch piston to the forward clutch
drum.
4. INSTALL FORWARD CLUTCH RETURN SPRING
SUB-ASSEMBLY
(a) Place the forward clutch return spring onto the
forward clutch piston.
(b) Place SST on the return spring, and compress the
return spring with a press.
SST 09350-32014 (09351-32070)
(c) Install the snap ring with a snap ring expander. Be
sure the end gap of the snap ring is not aligned with
the spring retainer claw.
NOTICE:
• Stop the press when the spring sheet is
lowered to the place 1 to 2 mm (0.039 to 0.078
in.) from the snap ring groove.
C083535E01
D003669E01
D003670E01
D003663E01
D003662E01

AX–258U241E AUTOMATIC TRANSAXLE – DIFFERENTIAL CASE
AX
REASSEMBLY
1. INSTALL FRONT DIFFERENTIAL SIDE GEAR
(a) Coat the 2 front differential side gears, 2 side gear
thrust washers, 2 front differential pinions and 2
pinion thrust washers with ATF, and install them to
the differential case.
2. INSTALL NO. 1 FRONT DIFFERENTIAL PINION
SHAFT
(a) Coat the front differential pinion shaft with ATF, and
install it to the differential case.
3. INSPECT FRONT DIFFERENTIAL SIDE GEAR
BACKLASH (See page AX-257)
4. INSTALL FRONT DIFFERENTIAL PINION SHAFT
STRAIGHT PIN
(a) Using a pin punch and hammer, tap in the pinion
shaft straight pin.
(b) Using a chisel and hammer, stake the differential
case.
5. INSTALL FRONT DIFFERENTIAL CASE REAR
TAPERED ROLLER BEARING
(a) Using SST and a press, press in the front differential
case tapered roller bearing rear inner race to the
differential case.
SST 09608-06041
C083137E01
C083135E01
C060005E01
C060006E01
D025218E03

U241E AUTOMATIC TRANSAXLE – DIFFERENTIAL CASEAX–259
AX
(b) Using SST and a hammer, tap in the case washer
and front differential case tapered roller bearing rear
outer race to the transaxle case.
SST 09950-60020 (09951-00710), 09950-70010
(09951-07100)
6. INSTALL FRONT DIFFERENTIAL CASE FRONT
TAPERED ROLLER BEARING
(a) Using SST and a press, press in the front differential
case tapered roller bearing front inner race to the
differential case.
SST 09608-06041
(b) Using SST and a hammer, tap in the front
differential case tapered roller bearing front outer
race to the transaxle housing.
SST 09950-60020 (09951-00680), 09950-70010
(09951-07100), 09950-60010 (09951-00340)
7. INSTALL FRONT DIFFERENTIAL RING GEAR
(a) Using ATF and heater, heat the front differential ring
gear to 90 to 110
C (194.0 to 230.0F).
(b) Clean the contact surface of the front differential
case.
(c) Align the matchmarks, and install the front
differential ring gear case quickly.
D025219E02
D025216E01
D025217E01
D025215E03
C083132E02