Page 3857 of 5267

SPECIFICATIONS
TRANSMISSION
GENERAL
Component Metric Inch
Planetary end play 0.150-1.22 mm 0.006-0.048 in.
Input shaft end play 0.86-2.13 mm 0.034-0.084 in.
Clutch pack clearance/Front. 2.5-4.09 mm 0.098-0.161 in.
Clutch pack clearance/Rear. 0.635-0.914 mm 0.025-0.036 in.
Front clutch 5 discs
Rear clutch 4 discs
Overdrive clutch 5(STD Diesel or V-10) OR 6(Diesel HO) discs
Direct clutch 10 discs
Band adjustment from 72 in. lbs.
Front band - Diesel Vehicles Back off 1 3/4 turns
Front band - V-10 vehicles Back off 1 1/2 turns
Rear band Back off 3 turns
Recommended fluid Mopar
AT F + 4
GEAR RATIOS
1ST GEAR 2.45:1
2ND GEAR 1.45:1
3RD GEAR 1.0:1
4TH GEAR 0.69:1
REVERSE 2.20:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft support hub) 1.55 mm 0.061 in.
2.15 mm 0.084 in.
2.59 mm 0.102 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063in.
Output shaft thrust washer (rear clutch hub) 1.3-1.4 mm 0.052-0.054 in.
1.75-1.8 mm 0.068-0.070 in.
2.1-2.2 mm 0.083-0.085 in.
Rear clutch pack snap-ring 1.5-1.6 mm 0.060-0.062 in.
1.9-1.95 mm 0.074-0.076 in.
Planetary geartrain snap-ring (at front of output shaft) 1.4-1.5 mm 0.055-0.059 in.
1.6-1.7 mm 0.062-0.066 in.
Page 4698 of 5267
page page
GAP AND FLUSH
SPECIFICATIONS ............................ 362
OPENING DIMENSIONS
SPECIFICATIONS ............................ 367
SEALER LOCATIONS
SPECIFICATIONS ............................ 370STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS ............................ 387
WELD LOCATIONS
SPECIFICATIONS ............................ 395
Page 4699 of 5267
GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION FIGURE
STANDARD CAB 1
QUAD CAB 2
PICKUP BOX 3
MEGA CAB 4
NOTE:
All measurements are in mm. O/F = Over Flush. U/F = Under Flush.
DIMENSION DESCRIPTION GAP FLUSH
*1 Bumper to grille 19.0 ± 3.0 —
*2 Hood to grille 1.5 ± 1.0
Parallel within 2.0U/F 0.75 ± 1.75
*3 Fender to hood 6.0 ± 2.0
Parallel within 1.0U/F 3.2 ± 1.5
(Under flush from front of
hood to start of hockey
stick area only)
*4 Fender to hood
(Up/Down surface only)6.0 ± 1.5
Parallel within 1.00.0 ± 1.5
*5 Front door to windshield — O/F 20.5 ± 1.5
(Base of windshield)
O/F 9.0 ± 1.5
(Top of windshield)
*6 Roof to front door — U/F 6.0 ± 1.5
Parallel within 1.5
Fig. 1 GAP & FLUSH - STANDARD CAB
Page 4704 of 5267
OPENING DIMENSIONS
SPECIFICATIONS
BODY OPENING DIMENSIONS INDEX
DESCRIPTION FIGURE
WINDSHIELD OPENING 5
DOOR OPENING - STANDARD CAB 6
DOOR OPENINGS - QUAD CAB 7
REAR WINDOW OPENING 8
ENGINE COMPARTMENT/FRONT STRUCTURE 9
REAR DOOR OPENING - MEGA CAB 10
Fig. 5 WINDSHIELD OPENING