2005 TOYOTA AVENSIS airbag

600JZ±01
H40004
SST(s)
H40005
Battery
SST(s)
60±30
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping a vehicle equipped with SRS or disposing of an instrument pan\
el passenger airbag assy,
be sure to deploy the airbag first in accordance with the procedure desc\
ribed below. If any abnormality oc-
curs with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION:

Never dispose of the instrument panel passenger
assy that has an undeployed airbag.

The airbag produces an extremely exploding sound
when it is deployed, so perform the operation out-
doors and where it will not create a nuisance to
nearby residents.

When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.

When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the instrument panel pas-
senger airbag assy.

The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel passenger airbag assy with the
deployed airbag.

Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
1. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR BAG ASSY (WHEN SCRAPPING VEHICLE
DEPLOYMENT METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check functioning of the SST(s) (See step 1±(a) on page 60±19).

H42642
H42645
SST(s)
H40007
10 m (33 ft) or more
Battery
SST(s)
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±31
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector.
(1) Remove the glove compartment door assy (See step 71±11).
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness. (2) Disconnect the airbag connector.
(c) Install the SST(s). (1) Connect the connector of the SST(s) to the instru-
ment panel passenger airbag assy connector.
SST 09082±00700, 09082±00780
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST(s) to at least 10 m (33 ft) away fromthe front of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.

H40005
Battery
SST(s)
60±32
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Deploy the airbag. (1) Check that no one is inside the vehicle or within a10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and deploy the airbag.
HINT:
The airbag is deployed as the LED of the SST(s) activation
switch comes on.
(e) Dispose of the instrument panel passenger airbag assy.
CAUTION:

The instrument panel passenger airbag assy is ex-
tremely hot when the airbag is deployed, so do not
touch it for at least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel passenger airbag assy with the
deployed airbag.

When moving the vehicle for scrapping which has the
instrument panel passenger airbag assy with the
deployed airbag, use gloves and safety glasses.

Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instrument panel passenger airbag assy still
installed.
2. DISPOSE OF INSTRUMENT PANEL PASSENGER AIR BAG ASSY (WHEN DISPOSING OF AIRBAG
ASSEMBLY DEPLOYMENT METHOD)
NOTICE:

When disposing of the instrument panel passenger
airbag assy only, never use the customer's vehicle to
deploy the airbag.

Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the function of the SST(s) (See step 1±(a) on page 60±19).

H42620
H40008
Wire Harness
Diameter
Stripped Wire Harness Section
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±33
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the instrument panel passenger airbag assy
(See page 60±29).
CAUTION:

When removing the instrument panel passenger air-
bag assy, work must be started 90 seconds after the
ignition switch is turned to the ºLOCKº position and
the negative (±) terminal cable is disconnected from
the battery.

When storing the instrument panel passenger airbag
assy, keep the upper surface of the airbag deploy-
ment side facing upward.
(c) Using a service±purpose wire harness for the vehicle, tie down the instrument panel passenger airbag assy to the
tire.
Wire harness: Stripped wire harness section
1.25 mm
2 or more (0.0019 in.2 or more)
CAUTION:
If a wire harness which is too thin or an alternative object
is used to tie down the instrument panel passenger airbag
assy, it may be snapped by the shock when the airbag is
deployed. This is highly dangerous. Always use a wire har-
ness for vehicle use which has a diameter of at least 1.25
mm
2 (0.0019 in.2).
HINT:

To calculate the square of the stripped wire harness sec-
tion:
Square = 3.14 x (Diameter)
2 divided by 4

Position the instrument panel passenger airbag assy in-
side the tire with the airbag deployment side facing inside.
Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. It is highly
dangerous when looseness in the wire harness re-
sults in the instrument panel passenger airbag assy
coming free due to the shock from the airbag deploy-
ment.

Always tie down the instrument panel passenger air-
bag assy with the airbag deployment side facing in-
side the tire.

H42646
Inner
Diam.
Width
Tire
H43004
SST(s)
H42647
Tires
(5 or more) 60±34
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL PASSENGER AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.
(d) Install the SST(s).
Connect the connector of the SST(s) to the instrument
panel passenger airbag assy.
SST 09082±00780
(e) Place tires.
(1) Place at least 2 tires under the tire to which the
instrument panel passenger airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instru-
ment panel passenger airbag assy is tied. The top
tire should have the disc wheel installed.
NOTICE:
Do not place the SST(s) connector under the fire because
the SST connector could be damaged.

H42763
SST(s)
H43299
Battery Instrument Panel
Passenger Airbag Assy
10 m (33 ft) or more
SST(s) SST(s)
H42648
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±35
AVENSIS REPAIR MANUAL (RM1018E)
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harness is tight. It is very danger-
ous when looseness in the wire harness result in the tires
coming free due to the shock from the airbag deployment.
HINT:
Place the SST(s) connector and the wire harness inside tires.
Secure at least 1 m (3 ft) of slack for the wire harness.
(f) Install the SST(s).
Connect the connector of the SST(s).
SST 09082±00700
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST(s) wire harness inside the tire.
(g) Deploy the airbag.
(1) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST to
the battery negative (±) terminal.
(2) Check that no one is within a 10 m (33 ft) radius of
the tire to which the instrument panel passenger air-
bag assy is tied.
(3) Press the activation switch of the SST(s) and
deploy the airbag.
HINT:
The airbag is deploys as the LED of the SST(s) activation switch
comes on.
(h) Dispose of the instrument panel passenger airbag assy.
CAUTION:

The instrument panel passenger airbag assy is very
hot when the airbag is deployed, so leave it alone for
at least 30 minutes after deployment.

Use gloves and safety glasses when handling the
instrument panel passenger airbag assy with the
deployed airbag.

Do not apply water, etc. to the instrument panel pas-
senger airbag assy with the deployed airbag.

Always wash your hands with water after completing
the operation.
(1) Remove the instrument panel passenger airbag
assy from the tire.
(2) Place the instrument panel passenger airbag assy
in a plastic bag, tie the end tightly and dispose of it
in the same way as other general parts disposal.

610CO±02
B50515
SST
B50511
± SEAT BELTFRONT SEAT BELT
61±9
AVENSIS REPAIR MANUAL (RM1018E)
DISPOSAL
HINT:
When scrapping vehicles equipped with a seat belt pretensioner or disposing of a front seat outer belt (with
seat belt pretensioner), always first activate the seat belt pretensioner in accordance with the procedures
described below. If any abnormality occurs in activation of the seat belt pretensioner, contact the SERVICE
DEPT. of the DISTRIBUTOR. When disposing of a front seat outer belt assy (with seat belt pretensioner)
that was activated in a collision, follow the same procedure listed in step 1±(e) in ºDISPOSALº.
CAUTION:

Never dispose of a front seat outer belt assy with an
inactivated pretensioner.

The seat belt pretensioner produces a sizeable ex-
ploding sound when it activates, so perform the op-
eration outdoors so as not to disturb nearby resi-
dents.

When activating a front seat outer belt (with seat belt
pretensioner), control operation at least 10 m (33 ft)
away from the front seat outer belt.

Use gloves and safety glasses when handling a front
seat belt with an activated pretensioner.

Always wash your hands with water after completing
activation.

Do not apply water, etc. to a front seat outer belt with
an activated pretensioner.

When activating the seat belt pretensioner, always
use the specified SST (SRS airbag deployment tool).
Perform operation in a place away from electrical in-
terference.
SST 09082±00700
1. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH
(WHEN INSTALLED IN VEHICLE)
HINT:
Check that the battery positive voltage is above 12 V.

B50515
SST
B50511
SSTBattery
B50514
SST
B65506
61±10
±
SEAT BELT FRONT SEAT BELT
AVENSIS REPAIR MANUAL (RM1018E)
(a) Check the functioning of SST. SST 09082±00700, 09082±00770
CAUTION:
When activating the seat belt pretensioner, always use the
specified SST.
(1) Connect the SST red clip to the battery positive (+)terminal and the black clip to the battery negative
(±) terminal.
HINT:
Do not connect the yellow connector which should be con-
nected to the seat belt pretensioner.
(2) Press the SST activation switch and check that theLED of the SST activation switch lights up.
CAUTION:
If the LED lights up when the activation switch is not
pressed, the SST may have a malfunction, in which case
that SST should be used.
(b) Disconnect the SST from the battery.
(c) Disconnect the pretensioner connector. (1) Disconnect the battery negative (±) terminal.
(2)Check the SRS airbag system (See page 60±1).
(3)Remove the front door scuff plate RH (See page 76±36, 76±45, 76±54).
(4)Remove the rear door scuff plate RH (See page 76±36, 76±45, 76±54).
(5) Remove the front door weatherstrip RH.
(6) Remove the rear door weatherstrip RH.
(7)Remove the center pillar garnish lower RH (See page 76±36, 76±45, 76±54).
(8) Disconnect the pretensioner connector, as shownin the illustration.
(d) Connect SST.
SST 09082±00700, 09082±00770
(1) Install the floor anchor of the seat belt.