Page 3019 of 5135
H42660
H42662
SST(s)
SST(s)
H41078
10 m (33 ft) or more
SST(s)Battery 60±56
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector.
(1) Using a screwdriver, disconnect the instrument
panel airbag connector.
(c) Install the SST(s).
(1) Connect the connectors of the SST(s) to the instru-
ment panel airbag assy.
SST 09082±00700, 09082±00802 (09082±10801,
09082±20801)
NOTICE:
Take care not to damage the SST(s) wire harness.
(2) Move the SST(s) to at least 10 m (33 ft) away from
the rear of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness.
(4) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.
(d) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and
deploy the airbag.
HINT:
The airbag deploys as the LED of the SST(s) activation switch
comes on.
Page 3020 of 5135
H40005
Battery
SST(s)
H42661
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
60±57
AVENSIS REPAIR MANUAL (RM1018E)
(e) Dispose of the instrument panel airbag assy.
CAUTION:
The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.
When moving the vehicle for scrapping which has the
instrument panel airbag assy with the deployed air-
bag, use gloves and safety glasses.
Do not apply water, etc. to the instrument panel airbag
assy with the deployed airbag.
Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the instrument panel airbag assy still installed.
2. DISPOSE OF INSTRUMENT PANEL AIR BAG ASSY
(WHEN DISPOSING OF AIRBAG A SSEMBLY
DEPLOYMENT METHOD)
NOTICE:
When disposing of the instrument panel airbag assy
only, never use the customer's vehicle to deploy the
airbag.
Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the performance of the SST(s) (See step 1±(a) on page 60±19).
(b) Using a screwdriver, remove the 2 instrument panel hole
cover.
(c)Remove the instrument panel airbag assy (See page 60±54).
CAUTION:
When removing the instrument panel airbag assy,
work must be started 90 seconds after the ignition
switch is turned to the ºLOCKº position and the nega-
tive (±) terminal cable is disconnected from the bat-
tery.
When storing the instrument panel airbag assy, keep
the upper surface of the airbag deployment side fac-
ing upward.
Page 3021 of 5135
H40008
Wire Harness
Diameter
Stripped Wire Harness Section
H42664
Inner Diam.
WidthTire
60±58
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(d) Using a service±purpose wire harness for the vehicle, tie
down the instrument panel airbag assy to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)
CAUTION:
If the wire harness which is too thin or an alternative object
is used to tie down the instrument panel airbag assy, it may
be snapped by the shock when the airbag is deployed. Al-
ways use a wire harness for vehicle use which has a diame-
ter of at least 1.25 mm
2 (0.0019 in.2).
HINT:
To calculate the square of the stripped wire harness sec-
tion:
Square = 3.14 x (Diameter)
2 divided by 4
Position the instrument panel airbag assy inside the tire
with the airbag deployment side facing inside.
Tire size: Must exceed the following dimensions
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Make sure that the wire harness is tight. It is highly
dangerous when looseness in the wire harness re-
sults in the instrument panel airbag assy coming free
due to the shock from the airbag deployment.
Always tie down the instrument panel airbag assy
with the airbag deployment side facing inside the tire.
NOTICE:
The tire will be marked by the airbag deployment, so use a
redundant tire.
Page 3022 of 5135
H43258
SST(s)
H42668
Tires
(5 or more)
SST(s)
H42763
SST(s)
H4266910 m (33 ft) or more SST(s)Battery Instrument Panel
Airbag Assy
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
60±59
AVENSIS REPAIR MANUAL (RM1018E)
(e) Install the SST(s).
Connect the connector of the SST(s) to the instrument
panel airbag assy.
SST 09082±00770
(f) Place the tires.
(1) Place at least 2 tires under the tire to which the
instrument panel airbag assy is tied.
(2) Place at least 2 tires over the tire to which the instru-
ment panel airbag assy is tied. The top tire should
have the disc wheel installed.
NOTICE:
Do not place the SST(s) connector under the tire because
the SST(s) connector could be damaged.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harness is tight. It is highly danger-
ous when looseness in the wire harness results in the tires
coming free due to the shock from the airbag deployment.
(g) Install the SST(s).
Connect the connectors of the SST(s).
SST 09082±00700, 09082±00802 (09082±10801,
09082±20801)
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST(s) wire harness inside the tire.
(h) Deploy the airbag.
(1) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black clip of the SST(s)
to the battery negative (±) terminal.
(2) Check that no one is within a 10 m (33 ft) radius of
the tire to which the instrument panel airbag assy
lower No.1 is tied.
(3) Press the activation switch of the SST(s) and
deploy the airbag.
HINT:
The airbag is deployed as the LED of the SST(s) activation
switch comes on.
Page 3023 of 5135
H42670
60±60
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(i) Dispose of the instrument panel airbag assy.
CAUTION:
The instrument panel airbag assy is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.
Use gloves and safety glasses when handling the
instrument panel airbag assy with the deployed air-
bag.
Always wash your hands with water after completing
the operation.
Do not apply water etc. to the instrument panel airbag
assy with the deployed airbag.
(1) Remove the instrument panel airbag assy from the
tire.
(2) Place the instrument panel airbag assy in a plastic
bag, tie the end tightly and dispose of it in the same
way as for other general parts disposal.
Page 3024 of 5135
600K4±01
H42660
H42661
H42665
60±54
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL AIR BAG ASSY
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3. REMOVE INSTRUMENT PANEL HOLE COVER
(a) Using a screwdriver, remove the 2 instrument panel hole cover. 4. REMOVE INSTRUMENT PANEL AIR BAG ASSY
(a) Using a screwdriver disconnect the airbag connector.
(b) Remove the 4 bolts, 2 nuts and the instrument panel air-bag assy.
5. INSTALL INSTRUMENT PANEL AIR BAG ASSY
(a) Install the instrument panel airbag assy.
(b) Connect the airbag connector.
(c) Install the 4 bolts and the 2 nuts. Torque: 18.0 N m (184 kgf cm, 13 ft lbf)
(d) Install the instrument panel hole cover.
6.INSPECT INSTRUMENT PANEL AIR BAG ASSY (See page 60±11)
7.INSPECT SRS WARNING LIGHT (See page 05±1184)
Page 3025 of 5135
600K3±01
H42798
Instrument Panel Hole Cover
18 (184, 13)
18 (184, 13)
18 (184, 13)
18 (184, 13)
Instrument Panel Airbag Assy
Nm (kgfcm, ftlbf): Specified torque
18 (184, 13)
18 (184, 13)
± SUPPLEMENTAL RESTRAINT SYSTEMINSTRUMENT PANEL AIR BAG ASSY
60±53
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL AIR BAG ASSY
COMPONENTS
Page 3026 of 5135
600K2±01
H40004
SST(s)
H40005
Battery
SST(s)
±
SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY LH
60±47
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SEAT AIRBAG ASSY LH
DISPOSAL
HINT:
Disposal procedure of the RH side is the same as that for the LH side.
When scrapping a vehicle equipped with SRS or disposing of the front seat ai\
rbag assy LH, be sure
to deploy the airbag first in accordance with the procedure described belo\
w. If any abnormality occurs
with the airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC.
CAUTION:
Never dispose of the front seat airbag assy LH that
has undeployed airbag.
The airbag produces an exploding sound when it is
deployed, so perform the operation outdoors and
where it will not create a nuisance to nearby resi-
dents.
When deploying the airbag, always use the specified
SST(s) (SRS Airbag Deployment Tool). Perform the
operation in a place away from electrical noise.
When deploying the airbag, perform the operation at
least 10 m (33 ft) away from the airbag assy.
The front seat airbag assy LH is extremely hot when
the airbag is deployed, so do not touch it for at least
30 minutes after deployment.
Use gloves and safety glasses when handling the
front seat airbag assy LH with the deployed airbag.
Always wash your hands with water after completing
the operation.
Do not apply water, etc. to the front seat airbag assy
LH with the deployed airbag.
1. DISPOSE OF FRONT SEAT AIRBAG ASSY LH (WHEN SCRAPPING VEHICLE DEPLOYMENT METHOD)
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the function of the SST(s) (See step 1± (a) on page
60±19).
