80027±04
F44171
±
VEHICLE CONTROL SYSTEM IGNITION OR STARTER SWITCH ASSY
80±1
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION OR STARTER SWITCH ASSY
REPLACEMENT
HINT:
The installation is in the reverse order of the removal.
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER UPR (See page 50±9)
3. REMOVE IGNITION OR STARTER SWITCH ASSY
(a) Disconnect the ignition switch and unlock warning switchconnectors.
(b) Remove the clamp.
(c) Remove the screw and ignition switch.
05C66±01
FI0534
A76859
Hand±Held Tester
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±5
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Description for Euro±OBD (European spec.)
When troubleshooting Euro±OBD vehicles, the
only difference from the usual troubleshooting pro-
cedure is that you connect the vehicle to the OBD
scan tool complying with ISO 15031±4 or hand±
held tester, and read the various data output from
the vehicle's ECM.
Euro±OBD regulations require that the vehicle's
on±board computer illuminates the check engine
warning light (CHK ENG) on the instrument panel
when the computer detects a malfunction in the
emission control system / components or in the
powertrain control components which affect ve-
hicle emissions, or a malfunction in the computer. In
addition to an illumination of the CHK ENG when a
malfunction is detected, the applicable Diagnostic
Trouble Codes (DTC) prescribed by ISO 15031±4
are recorded in the engine ECU memory (See page
05±16). If the malfunction does not reoccur in 3 con-
secutive trips, the CHK ENG goes off automatically
but the DTCs remain recorded in the ECM memory.
To check the DTCs, connect the OBD scan tool or
hand±held tester to Data Link Connector 3 (DLC3)
on the vehicle. The OBD scan tool or hand±held
tester also enables you to erase the DTCs and
check freezed frame data and various forms of en-
gine data. (For operating instructions, see the OBD
scan tool's instruction book.)
DTCs include ISO controlled codes and manufac-
turer controlled codes. ISO controlled codes must
be set as prescribed by the ISO, while manufacturer
controlled codes can be set freely by the manufac-
turer within the prescribed limits (See DTC chart on
page 05±16).
The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).
* 2 trip detection logic
When a logic malfunction is first detected, the pend-
A76859
Hand±Held Tester
±
DIAGNOSTICS SFI SYSTEM(1ZZ±FE/3ZZ±FE)
05±7
AVENSIS REPAIR MANUAL (RM1018E)
The vehicle's on±board computer illuminates the
check engine warning light (CHK ENG) on the
instrument panel when the computer detects a mal-
function in the computer itself or in drive system
components. In addition to an illumination of the
CHK ENG when a malfunction is detected, the ap-
plicable Diagnostic Trouble Codes (DTCs) are re-
corded in the ECM memory (See page 05±16).
When the malfunction does not reoccur, the CHK
ENG is indicated until the ignition switch is turned
off, and then the CHK ENG is not indicated when
the ignition switch is turned on but the DTCs remain
recorded in the ECM memory.
To check the DTCs, connect the hand±held tester
to the Data Link Connector 3 (DLC3) on the vehicle
or read the DTC which is indicated on the multi in-
formation display when TC and CG terminals on the
DLC3 are connected. The hand±held tester also
enables you to erase the DTCs and check the
freeze frame data and various forms of engine data.
(for operating instructions, see the instruction
book.)
The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).
* 2 trip detection logic
When a logic malfunction is first detected, the pend-
ing fault code is stored in the ECM memory (1st trip).
If the same malfunction is detected again during the
second drive test, this second detection causes the
CHK ENG to illuminate (2nd trip) (However, the igni-
tion switch must be turned OFF between the 1st trip
and 2nd trip).
05C6M±01
FI0534
A76859
Hand±Held Tester
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
05±149
AVENSIS REPAIR MANUAL (RM1018E)
PRE±CHECK
1.DIAGNOSIS SYSTEM
(a)Description for Euro±OBD (European spec.)
When troubleshooting Euro±OBD vehicles, the
only difference from the usual troubleshooting pro-
cedure is that you connect the vehicle to the OBD
scan tool complying with ISO 15031±4 or hand±
held tester, and read the various data output from
the vehicle's ECM.
Euro±OBD regulations require that the vehicle's
on±board computer illuminates the check engine
warning light (CHK ENG) on the instrument panel
when the computer detects a malfunction in the
emission control system / components or in the
powertrain control components which affect ve-
hicle emissions, or a malfunction in the computer. In
addition to an illumination of the CHK ENG when a
malfunction is detected, the applicable Diagnostic
Trouble Codes (DTC) prescribed by ISO 15031±4
are recorded in the engine ECU memory (See page
05±161). If the malfunction does not reoccur in 3
consecutive trips, the CHK ENG goes off automati-
cally but the DTCs remain recorded in the ECM
memory.
To check the DTCs, connect the OBD scan tool or
hand±held tester to Data Link Connector 3 (DLC3)
on the vehicle. The OBD scan tool or hand±held
tester also enables you to erase the DTCs and
check freezed frame data and various forms of en-
gine data. (For operating instructions, see the OBD
scan tool's instruction book.)
DTCs include ISO controlled codes and manufac-
turer controlled codes. ISO controlled codes must
be set as prescribed by the ISO, while manufacturer
controlled codes can be set freely by the manufac-
turer within the prescribed limits (See DTC chart on
page 05±161).
The diagnosis system operates in the normal mode
during normal vehicle use. It also has a check (test)
mode for technicians to simulate malfunction symp-
toms and troubleshoot. Most DTCs use 2 trip detec-
tion logic* to prevent erroneous detection, and to
ensure a thorough malfunction detection. By
switching the ECM to the check (test) mode using
hand±held tester when troubleshooting, a techni-
cian can cause the CHK ENG to illuminate for a mal-
function that is only detected once or momentarily
(Hand±held tester only) (See step 3).
FI0534
05±150
±
DIAGNOSTICS SFI SYSTEM(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
* 2 trip detection logic
When a logic malfunction is first detected, the pend-
ing fault code is stored in the ECM memory (1st trip).
If the same malfunction is detected again during the
second drive test, this second detection causes the
CHK ENG to illuminate (2nd trip) (However, the igni-
tion switch must be turned OFF between the 1st trip
and 2nd trip).
Freeze frame data:
Freeze frame data records the engine condition
when a misfire (DTCs P0300 ± P0304) or fuel trim
malfunction (DTCs P0171) or other malfunction
(first malfunction only), is detected.
Because freeze frame data records the engine
conditions (fuel system, calculated load, engine
coolant temperature, fuel trim, engine speed, ve-
hicle speed, etc.) when the malfunction is detected,
when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the en-
gine warmed up or not, the air±fuel ratio lean or rich,
etc. at the time of the malfunction.
Priorities for troubleshooting:
If troubleshooting priorities for multiple DTCs are
given in the applicable DTC chart, these should be
followed.
(b)Description for M±OBD (Except European spec.)
When troubleshoot Multiplex OBD (M±OBD) ve-
hicles, the only difference from the usual trouble-
shooting procedure is that you connect the hand±
held tester to the vehicle, and read the various data
output from the vehicle's ECM.
The vehicle's on±board computer illuminates the
check engine warning light (CHK ENG) on the
instrument panel when the computer detects a mal-
function in the computer itself or in drive system
components. In addition to an illumination of the
CHK ENG when a malfunction is detected, the ap-
plicable Diagnostic Trouble Codes (DTCs) are re-
corded in the ECM memory (See page 05±161).
When the malfunction does not reoccur, the CHK
ENG is indicated until the ignition switch is turned
off, and then the CHK ENG is not indicated when
the ignition switch is turned on but the DTCs remain
recorded in the ECM memory.
A76882
Battery
FL MAIN
IGN
B±G 11
E9
2
6
Engine
Room
J/B No.4 Engine Room
R/B No.1
and
Engine Room
J/B No.1
AM2
1 2
B±G 4
18Driver
Side J/B
B±W
B±R
WECM
DH DA
B±R
B±R
1
1A 1
1
4A
1
4B (LHD)(RHD)
IP1
IE4 1
1
I13
Ignition Switch
AM2
IG2
(LHD) J8
C
(RHD)J26
A
(LHD)J8
C
(RHD)J26
A B±WCheck
Engine
Warning
Light
W
C11
Combination Meter
22 9
J/C
±
DIAGNOSTICS SFI SYSTEM(1AZ±FSE)
05±515
AVENSIS REPAIR MANUAL (RM1018E)
CHECK ENGINE WARNING LIGHT CIRCUIT
CIRCUIT DESCRIPTION
If the ECM detects a trouble, it illuminates CHK ENG. At this time, the EC\
M sets a DTC in the memory.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Troubleshoot each trouble symptom in accordance with the chart below .
CHK ENG remains onStart inspection from step 1
CHK ENG is not illuminatedStart inspection from step 3
1CLEAR DTC
(a)Connect the hand±held tester to the DLC 3.
(b)Turn the ignition switch ON and push the hand±held tester main switch \
ON.
(c)Read the DTC (See page 05±294).
(d)Clear the DTC (See page 05±294).
(e) Check that the CHK ENG is not illuminated.
Standard: CHK ENG is not illuminated
OK REPAIR CIRCUIT INDICATED BY OUTPUTCODE (See page 05±309)
NG
05CJB±01
± DIAGNOSTICSABS WITH EBD & BA & TRC & VSC SYSTEM
05±835
AVENSIS REPAIR MANUAL (RM1018E)
ABS WARNING LIGHT CIRCUIT (DOES NOT LIGHT UP)
CIRCUIT DESCRIPTION
If the ECU detects trouble, it will prohibit ABS control, turn on the ABS warning light, and store the DTC.
Connect terminals Tc and CG of the DLC3 to make the ABS warning light blink and output the DTC.
0543F±04
±
DIAGNOSTICS ABS WITH EBD & BA & TRC & VSC SYSTEM
05±837
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1 if you are using the hand±held tester and\
start from step 2 if you are not using
the hand±held tester.
1PERFORM ACTIVE TEST BY HAND±HELD TESTER(ABS WARNING LIGHT)
(a)Check that ºONº and ºOFFº of the ABS warning light is shown on th\
e combination meter by the hand±
held tester.
OKREPLACE ABS & TRACTION ACTUATOR ASSY(See page 32±57)
NG
2 INSPECT ABS WARNING LIGHT
(a)See combination meter troubleshooting on page 71±1. NG REPAIR OR REPLACE COMBINATION METERASSEMBLY
OK
3 CHECK HARNESS AND CONNECTOR(SKID CONTORL ECU ± CMBINATION METER)
(a) Check for an open or short circuit in harness and connector between the skid \
control ECU and com-
bination meter (See page 01±32).
NG REPAIR OR REPLACE HARNESS ORCONNECTOR
OK
REPLACE ABS & TRACTION ACTUATOR ASSY(See page 32±57)