2005 TOYOTA AVENSIS airbag off

H40065
IG2
E2 E1
05±1384
±
DIAGNOSTICS SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION PROCEDURE
1PREPARE FOR INSPECTION
(a)Turn the ignition switch to the LOCK position.
(b)Disconnect the negative (±) terminal cable from the battery, and wait for at least 90 seconds.
(c)Disconnect the connectors of the airbag sensor assy center (See page 60±62).
2 CHECK SOURCE VOLTAGE
(a) Connect the negative (±) terminal cable to the battery, and turn the ignition switch to the ON position.
(b) Measure the voltage between E1 (E2) and IG2 on the air- bag sensor assy center side and operate electric system
(defogger, wiper, headlight, heater blower, etc.).
OK:
Voltage: 10 to 14 V
NG REPAIR OR REPLACE HARNESS BETWEEN BATTERY AND AIRBAG SENSOR ASSY
CENTER, AND CHARGING SYSTEM
OK
3 CHECK SRS WARNING LIGHT TURN OFF
(a) Turn the ignition switch to the LOCK position.
(b) Disconnect the negative (±) terminal cable from the battery, and wait for at least 90 seconds.
(c) Connect the airbag sensor assy center connectors.
(d) Connect the negative (±) terminal cable to the battery, and wait for at least 2 seconds.
(e) Turn the ignition switch to the ON position, and wait for at least 10 sec\
onds.
(f) Operate electric system (defogger, wiper, headlight, heater blower, etc.) and check that SRS warning light goes off.
OK:
SRS warning light does not come on.
NG REPAIR OR REPLACE HARNESS BETWEENBATTERY AND AIRBAG SENSOR ASSY
CENTER, AND CHARGING SYSTEM
OK

05C4G±01
I35933
C10 C11
05±1506
± DIAGNOSTICSCOMBINATION METER
AVENSIS REPAIR MANUAL (RM1018E)
TERMINALS OF ECU
COMBINATION METER ASSY
Terminal No.Wiring colorConditionSpecified condition
C11±1 ± Body ground
(TURN L ± Body ground)G±W ± Body
groundTurn signal LH indicator light OFF  ONBelow 1 V 
10 to 14 V
C11±2 ± Body ground
(BRAKE LVL SW ±
Body ground)R±W ± Body
groundBrake fluid level warning switch ONBelow 1 V
C11±3 ± Body ground
(TACHO ± Body ground)GR±R ± Body
groundIgnition switch OFF  ON, Engine idle speedPuls generation (*2)
C11±5 ± Body ground
(SIGNAL EARTH ±
Body ground)W±B ± Body
groundConstantContinuity
C11±6 ± Body ground
(EMPS ± Body ground)B±W ± Body
groundIgnition switch ON and EMPS Indicator OFF  ON10 to 14 V 
Below 1 V
C11±8 ± Body ground
(AIRBAG ± Body ground)B±Y ± Body
groundIgnition switch ON and AIRBAG Indicator OFF  ON10 to 14 V 
Below 1 V
C11±9 ± Body ground
(CHECK ENGINE ±
Body ground)
W ± Body groundEngine running and CHECK ENGINE indicator OFF9 to 14 V
C11±10 ± Body ground
(AUTO LEVELING ±
Body ground)LG ± Body
groundIgnition switch ON and AUTO LEVERING Indicator OFF  ON10 to 14 V 
Below 1 V
C11±11 ± Body ground
(OIL PRESS SW ±
Body ground)Y±B ± Body
groundEngine runningStoppedNo continuity 
Continuity
C11±12 ± Body ground
(BEAM+ ± Body ground)R±W (w/HID),
R (w/o HID) ±
Body ground
Headlight OFFONBelow 1 V 
10 to 14 V
C11±13 ± Body ground
(TURN R ± Body ground)G±Y ± Body
groundTurn signal RH indicator light OFF  ONBelow 1 V 
10 to 14 V
C11±14 ± Body ground
(ILL+ ± Body ground)G ± Body groundCombination switch OFFONBelow 1 V 
10 to 14 V
C11±15 ± Body ground
(SLIP ± Body ground)LG ± Body
groundIgnition switch ON and SLIP Indicator OFF  ON10 to 14 V 
Below 1 V
C11±16 ± Body ground
(VSC ± Body ground)W±R ± Body
groundIgnition switch ON and VSC Indicator OFF  ON10 to 14 V 
Below 1 V

I35763
I14
Body ECU
B9
Front Seat Inner Belt AssyCombination Meter Assy
Airbag Sensor AssemblyDriver Side J/B
*1: LHD Models
*2: RHD Models14
C10 1
IC1
12
IC114
DB2
DD
L±R P±B
L±R
G±Y
W±B 3
1 MPX2
BKLP±B
9 22
4
A27
19
A26 14
A28
2 3LBE+
RBE+
LBE±
RBE±(*1)
(*2) A26 A28(*1)
(*2) L±R
GSW
(*1) (*2)
(*1) (*2)DBEW(*1)
(*2)
05±1522
± DIAGNOSTICSCOMBINATION METER
AVENSIS REPAIR MANUAL (RM1018E)
SEAT BELT WARNING LAMP FOR DRIVER'S SEAT DOES NOT
OPERATE
WIRING DIAGRAM
INSPECTION PROCEDURE
1 READ VALUE OF HAND±HELD TESTER
(a) Operate the hand±held tester according to the steps on the display and select ºDATA LISTº.
BGW(Body):
ItemMeasurement Item/
Range (Display)Normal ConditionDiagnostic Note
D SEAT BUCKL SWDriver seat belt buckle switch ON /
OFFON: Fasten the driver seat belt
OFF: Unfasten the driver seat belt±
OK CHECK AND REPLACE COMBINATION METER
ASSY
NG
05C4M±01

5000C±14
±
STEERING COLUMN STEERING SYSTEM
50±1
AVENSIS REPAIR MANUAL (RM1018E)
STEERING SYSTEM
PRECAUTION
1. HANDLING PRECAUTIONS ON STEERING SYSTEM
(a) Be careful to replace the parts properly because they could affect the performance of the steering sys-
tem and result in a driving hazard.
2. HANDLING PRECAUTIONS ON SRS AIRBAG SYSTEM
(a) The vehicle is equipped with SRS (Supplemental Restraint System) such as \
the driver airbag and front passenger airbag. Failure to carry out service operation in the correct sequence \
could cause the SRS
to unexpectedly deploy during servicing, possibly leading to a serious acc\
ident. Before servicing (in-
cluding removal or installation of parts, inspection or replacement), be sure \
to read the precautionary
notices in the supplemental restraint system (See page 60±1).
3. HANDLING PRECAUTIONS ON STEERING COLUMN
(a) Do not give an impact to the steering column assy, especially the motor and the torque sensor. If a great impact is given (dropping it to the floor, etc.), replace it with a new one.
(b) When removing the steering column assy, do not pull the harness.
(c) When having replaced the steering column assy and/or the ECU, calibrate the \
zero point of the steer- ing torque sensor.
(d) In the case of disconnecting a connector related to the power steering sys\
tem, turn the ignition switch ON, set the steering wheel in the straight±ahead position and turn th\
e ignition switch OFF before dis-
connecting the connector.
(e) In the case of connecting a connector related to the power steering system, make sure that the ignit\
ion switch is OFF at first. After connecting the connector, set the steering wheel assy in the straight±ahead
position, and then turn the ignition switch ON.
NOTICE:
Never turn on the ignition switch when the steering wheel assy is set in orde\
r than the straight±ahead
position.
(f) If the above operation is not done, the zero point of the steering torque \
sensor is shifted away from the proper position, making difference in the steering effort between right and left. If this happens, per-
form the zero point calibration of the steering torque sensor (See page 05±1042).

H42637
H42638Marks
±
SUPPLEMENTAL RESTRAINT SYSTEM SPIRAL CABLE SUB±ASSY
60±27
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL SPIRAL CABLE SUB±ASSY
(a) Set the turn signal switch to the neutral position.
NOTICE:
Make sure of the neutral position since the pin of the turn signal switc\
h may be snapped.
(b) Install the spiral cable sub±assy.
NOTICE:
When replacing the spiral cable sub±assy with a new one, remove the l\
ock pin before installing the
steering wheel assy.
(c) Connect the airbag connector and the connector.
(d) Install the steering column cover with the 3 screws.
14. ADJUST SPIRAL CABLE SUB±ASSY
(a) Check that the ignition switch is off.
(b) Check that the battery negative terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing
the terminal.
(c) Turn the spiral cable sub±assy counterclockwise slowlyby hand until it feels firm.
(d) Then rotate the spiral cable sub±assy clockwise about 2.5 turns to align the marks.
HINT:
The spiral cable sub±assy will rotate about 2.5 turns to both left
and right of the center.
15.INSTALL STEERING COLUMN COVER SUB±ASSY LOWER (See page 50±9)
16.INSTALL INSTRUMENT PANEL AIR BAG ASSY (See page 60±54)
17.INSTALL STEERING WHEEL ASSY (See page 50±9)
18. INSPECT STEERING WHEEL CENTER POINT
19.INSTALL HORN BUTTON ASSY (See page 60±17)
20.INSPECT HORN BUTTON ASSY (See page 60±11)
21.INSPECT SRS WARNING LIGHT (See page 05±1184)

H42657
H42659
60±14
±
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
10. INSTRUMENT PANEL AIRBAG ASSY (VEHICLE IN- VOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check of the instrument panel airbag assy re- moved from the vehicle:

Cuts, minute cracks or marked discoloration on the
instrument panel airbag assy.
HINT:

Never repair it in order for reuse or replacement.

There should be no interference between the horn button
assy and steering wheel assy, and the clearance should
be uniform all the around when the new horn button assy
is installed on the steering wheel assy.
CAUTION:
For removal and installation procedures of the horn button
assy, see ºReplacementº on page 60±54, and be sure to fol-
low the correct procedure.
11. AIRBAG SENSOR ASSY CENTER (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
12. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
13. AIRBAG SENSOR ASSY CENTER (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS
DEPLOYED)
(a)Replace the airbag sensor assy center (See page 60±62).
14. AIRBAG FRONT SENSOR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
15. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the headlamp of the vehicle or its periphery is damaged, check if t\
here is any damage to the airbag front sensor. If there are any defects as mentioned below, replace the airbag front sensor with
a new one:
If there are any defects as mentioned below, replace the airbag front sensor with a new one:

Cracks, dents or chips in the case.

Cracks, dents, chips and scratches in the connector.

Peeling off of the label or damage to the serial number.
16. AIRBAG FRONT SENSOR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the airbag front sensor assy (See page 60±64).
17. SIDE AIRBAG SENSOR ASSY (VEHICLES NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).

±
SUPPLEMENTAL RESTRAINT SYSTEM SUPPLEMENTAL RESTRAINT SYSTEM
60±15
AVENSIS REPAIR MANUAL (RM1018E)
18. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT
DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the center pillar of the vehicle or its periphery is damaged, check if \
there is any damage to the
side airbag sensor. If there are any defects as mentioned below, replace the side airbag sensor with
a new one:
If there are any defects as mentioned below, replace the side airbag sensor with a new one:

Cracks, dents or chips in the case.

Cracks, dents, chips and scratches in the connector.

Peeling off of the label or damage to the serial number.
19. SIDE AIRBAG SENSOR ASSY (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the front seat airbag assy and side airbag sensor assy (See page 60±66).
20. AIRBAG SENSOR REAR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
21. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS NOT DEPLOYED)
(a)Do a diagnostic system check (See page 05±1184).
(b) When the quarter panel of the vehicle or its periphery is damaged, check if \
there is any damage to the airbag sensor rear. If there are any defects as mentioned below, replace the airbag sensor rear with
a new one:
If there are any defects as mentioned below, replace the airbag sensor rear with a new one:

Cracks, dents or chips in the case.

Cracks, dents, chips and scratches in the connector.

Peeling off of the label or damage to the serial number.
22. AIRBAG SENSOR REAR (VEHICLE INVOLVED IN COLLISION AND AIRBAG IS DEPLOYED)
(a)Replace the curtain shield airbag assy and airbag sensor rear (See page 60±68).
23. SEAT POSITION AIRBAG SENSOR (VEHICLES NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
24. SEAT POSITION AIRBAG SENSOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Do a visual check for damage to the seat position airbag sensor even if th\
e airbag was not deployed:

Cracks, dents or chips in the case.

Cracks, dents, chips and scratches in the connector.
25. WIRE HARNESS AND CONNECTOR (VEHICLE NOT INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
26. WIRE HARNESS AND CONNECTOR (VEHICLE INVOLVED IN COLLISION)
(a)Do a diagnostic system check (See page 05±1184).
(b) Check for breaks in all wires of the SRS wire harness, and exposed condu\
ctors.
(c) Check to see if the SRS wire harness connectors are cracked or chipped.
HINT:
The SRS wire harness is integrated with the engine room main wire, instrume\
nt panel wire floor wire, floor
wire No.2 harness assembly.

600K8±01
H42769
60±68
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR REAR LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR SEAT CUSHION ASSEMBLY (SEDAN MODELS) (See page 76±36)
5.REMOVE REAR SIDE SEAT BACK ASSY LH (See page 76±36) 6. REMOVE AIR BAG SENSOR REAR LH
(a) Disconnect the connector of the airbag sensor rear LH.
(b) Remove the 2 bolts and the airbag sensor rear LH.
7.INSTALL AIR BAG SENSOR REAR LH (See page 60±11)
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor rear LH with the 2 bolts. Torque: 8.0 N
m (82 kgf
cm, 70 ft
lbf)
NOTICE:

If the airbag sensor rear LH has been dropped, or there are any cracks, \
dents or other defects
in the case, bracket or connector, replace the airbag sensor rear LH with a new one.

When installing the airbag sensor rear LH, take care that the SRS wiring does not interfere \
with
other parts and is not pinched between other parts.
(d) Connect the connector of the airbag sensor rear LH.
(e) Check that no play is identified.
8.INSPECT SRS WARNING LIGHT (See page 05±1184)