600A7±03
H42767
60±66
±
SUPPLEMENTAL RESTRAINT SYSTEM SIDE AIR BAG SENSOR ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE FRONT DOOR SCUFF PLATE LH (See page 76±36)
4.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
5.REMOVE FRONT DOOR WEATHERSTRIP LH (See page 76±36)
6.REMOVE REAR DOOR WEATHERSTRIP LH (See page 76±36)
7.REMOVE CENTER PILLAR GARNISH LOWER LH (See page 76±36)
8.REMOVE FRONT SEAT OUTER BELT ASSY LH (See page 61±7) 9. REMOVE SIDE AIR BAG SENSOR ASSY LH
(a) Remove the bolt and the side airbag sensor assy LH.
(b) Disconnect the connector from the side airbag sensorassy LH.
10. INSTALL SIDE AIR BAG SENSOR ASSY LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the side airbag sensor assy LH with the nut. Torque: 8.0 N m (82 kgf cm, 70 in. lbf)
NOTICE:
If the side airbag sensor assy LH has been dropped, or there are any cra\
cks, dents or other de-
fects in the case, bracket or connector, replace the side airbag sensor assy LH with a new one.
When installing the side airbag sensor assy LH, take care that the SRS wiring\
does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the side airbag sensor assy LH.
(e) Check that no play is identified.
11.INSTALL FRONT SEAT OUTER BELT ASSY LH (See page 61±7)
12.INSPECT SRS WARNING LIGHT (See page 05±1184)
600K6±01
H42699
60±64
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR FRONT LH
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that for with LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1) 3. REMOVE AIR BAG SENSOR FRONT LH
(a) Remove the 2 bolts and airbag sensor front LH.
(b) Disconnect the connector from the airbag sensor frontLH.
4. INSTALL AIR BAG SENSOR FRONT LH
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) is terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Install the airbag sensor front LH with the 2 bolts. Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
NOTICE:
If the airbag sensor front LH has been dropped, or there are any cracks,\
dents or other defects
in the case, bracket or connector, replace the airbag sensor front LH with a new one.
When installing the airbag sensor front LH, take care that the SRS wiring does not interfere\
with
other parts and is not pinched between other parts.
(d) Connect the connector to the airbag sensor front LH.
(e) Check that no play is identified.
5.INSPECT SRS WARNING LIGHT (See page 05±1184)
600A1±04
H42701
60±62
±
SUPPLEMENTAL RESTRAINT SYSTEM AIR BAG SENSOR ASSY CENTER
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE CONSOLE PANEL SUB±ASSY LOWER (See page 71±11)
6.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
7.REMOVE AIR DUCT REAR NO.3 (See page 71±11)
8.REMOVE AIR DUCT REAR NO.4 (See page 71±11) 9. REMOVE AIR BAG SENSOR ASSY CENTER
(a) Disconnect the 3 connectors from the airbag sensor assycenter.
(b) Remove the 3 bolts and airbag sensor assy center.
10. INSTALL AIR BAG SENSOR ASSY CENTER
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Temporarily install the airbag sensor assy center with the 3 bolts.
NOTICE:
If the airbag sensor assy center has been dropped, or there are any crac\
ks, dents or other de-
fects in the case, bracket or connector, replace the airbag sensor assy center with a new one.
When installing the airbag sensor assy center, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Tighten the 3 bolts to the specified torque. Torque: 17.5 N m (178 kgf cm, 13 ft lbf)
(e) Connect the connectors to the airbag sensor assy center.
(f) Check that no play is identified.
(g) Check that the water±proof sheet is properly set.
11.INSPECT SRS WARNING LIGHT (See page 05±1184)
H40005
Battery
SST(s)
H42759
H42760
±
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
60±43
AVENSIS REPAIR MANUAL (RM1018E)
2. DISPOSE OF CURTAIN SHIELD AIR BAG ASSY LH
(WHEN DISPOSING OF AIRBAG A SSEMBLY
DEPLOYMENT METHOD)
NOTICE:
When disposing of the curtain shield airbag assy LH,
never use the customer's vehicle to deploy the air-
bag.
Be sure to follow the procedure detailed below when
deploying the airbag.
HINT:
Prepare a battery as the power source to deploy the airbag.
(a)Check the performance of the SST(s) (See step 1±(a) on page 60±19).
(b)Remove the curtain shield airbag assy LH (See page 60±38).
CAUTION:
When removing the curtain shield airbag assy LH, work
must be started 90 seconds after the ignition switch is
turned to the ºLOCKº position and the negative (±) terminal
cable is disconnected from the battery.
(c) Cut off the deployment section of the curtain shield airbag assy LH.
610CN±02
B65506
±
SEAT BELT FRONT SEAT BELT
61±7
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.
Use the same procedures on the LH side as on the RH side.
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT SEAT ASSEMBLY RH
3. REMOVE FRONT SEAT INNER BELT ASSY RH
4.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36, 76±45, 76±54)
5.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36, 76±45, 76±54)
6. REMOVE FRONT DOOR WEATHERSTRIP RH
7. REMOVE REAR DOOR WEATHERSTRIP RH
8.REMOVE CENTER PILLAR GARNISH LOWER RH (See page 76±36, 76±45, 76±54)
9.REMOVE CENTER PILLAR GARNISH UPPER RH (See page 76±36, 76±45, 76±54) 10. REMOVE FRONT SEAT OUTER BELT ASSY RH
NOTICE:
Removal operation concerning the seat belt with the
pretensioner must be started when 90 seconds or
more time has passed after the ignition switch is
turned OFF and the battery negative terminal is dis-
connected.
Carefully read the notices for the ºpretensionerº in
the SRS airbag system section and the front seat out-
er belt assy section.
(a) Remove the nut and the outer belt on the shoulder anchor
side.
(b) Disconnect the pretensioner connector, as shown in the illustration.
(c) Remove the 2 bolts on the retractor side and throughly re- move the outer belt.
11. REMOVE FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
(a) Remove the bolt and anchor adjuster.
12. INSTALL FRONT SHOULDER BELT ANCHOR ADJUSTER ASSY
(a) Install the adjuster with the bolt. Torque: 42 N m (430 kgf cm, 31 ft lbf)
610CL±02
B69502
AA
Buckle Switch ON
1
3 2
4
B69502
AA
Buckle Switch OFF
1
3 2
4
B69852
3 2
1
4AA
Connect of Airbag
Seat Position Sensor12B
B
B69501
AA
Buckle Switch ON
B
B
3 21
4321
± SEAT BELTSEAT BELT WARNING SYSTEM
61±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. Driver side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±31,330
(3) Release the seat belt (Buckle switch is OFF).
(4) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± A±3330
If the result is not as specified, replace the inner belt assy.
(b) Inspect the circuit for the airbag seat position sensor.
(1) Check the resistance between the terminals of con-
nector A and the connector of the airbag seat posi-
tion sensor.
Standard:
Tester ConnectionSpecified Condition
A±2 ± B±1 (Connector for airbag seat position sensor)Below 1A±4 ± B±2 (Connector for airbag seat position sensor)Below 1
If the result is not as specified, replace the inner belt assy.
2. Passenger side:
INSPECT FRONT SEAT INNER BELT ASSY
(a) Inspect the buckle switch.
(1) Fasten the seat belt (Buckle switch is ON).
(2) Check the resistance between the terminals.
Standard:
Tester ConnectionSpecified Condition
A±1 ± B±3Below 1
A±3 ± B±1Below 1
600AB±04
H42640
60±70
±
SUPPLEMENTAL RESTRAINT SYSTEM SEAT POSITION AIR BAG SENSOR
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
Replacement procedure of the RH side is the same as that of the LH side.
1.PRECAUTION (See page 60±1)
2.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
3.REMOVE SEAT TRACK COVER LH (See page 72±16)
4.REMOVE SEAT TRACK BRACKET COVER INNER LH (See page 72±16)
5.REMOVE FRONT SEAT ASSY LH (See page 72±16) 6. REMOVE SEAT POSITION AIR BAG SENSOR
(a) Disconnect the connector of the seat position airbag sen-sor.
(b) Using a torx socket wrench (T30), remove the torx screw and seat position airbag sensor.
7. INSTALL SEAT POSITION AIR BAG SENSOR
(a) Check that the ignition switch is off.
(b) Check that the battery negative (±) terminal is disconnected.
NOTICE:
Do not start the operation for 90 seconds after removing the terminal.
(c) Using a torx socket wrench (T30), install the seat position airbag sen\
sor with the torx screw. Torque: 8.0 N m (82 kgf cm, 71 in. lbf)
NOTICE:
If the seat position airbag sensor has been dropped, or there are any cracks, dents or other de-
fects in the case, bracket or connector, replace the seat position airbag sensor with a new one.
When installing the seat position airbag sensor, take care that the SRS wiring does not interfere
with other parts and is not pinched between other parts.
(d) Connect the connector of the seat position airbag sensor.
(e) Check that no play is identified.
8.INSTALL FRONT SEAT ASSY LH (See page 72±16)
Torque: 37 N m (375 kgf cm, 27 ft lbf)
9.SRS WARNING LIGHT (See page 05±1184)
710CM±02
±
INSTRUMENT PANEL/METER COMBINATION METER
71±1
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER
PROBLEM SYMPTOMS TABLE
Warning Lights:
SymptomSuspect AreaSee page
Check Engine warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Discharge warning light does not come on.
1.Wire Harness or Connector
2.ECM
3.Combination Meter Assy±
±
±
Brake warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
ABS warning light does not come on.
1.Wire Harness or Connector
2.Skid control ECU
3.Combination Meter Assy±
±
±
SRS warning light does not come on.
1.Wire Harness or Connector
2.Airbag Sensor Assy
3.Combination Meter Assy±
05±1197 ±
Open Door warning light does not come on.
1.Wire Harness or Connector
2.Front Door Courtesy Light
3.Body ECU
4.Combination Meter Assy±
±
±
±
Fuel Level warning light does not come on.
1.Wire Harness or Connector
2.Fuel Sender Gauge
3.Combination Meter Assy±
±
±
Low Oil Pressure warning light does not come on.
1.Wire Harness or Connector
2.Low Oil Pressure Warning Switch
3.Combination Meter Assy±
±
±
Engine Oil Level warning light does not come on.
1.Wire Harness or Connector
2.Oil Level Sensor
3.Combination Meter Assy±
±
±
Belt warning light does not come on.
1.Wire Harness or Connector
2.Body ECU
3.Front Inner Belt Assy
4.Combination Meter Assy±
±
05±1522
±
VSC warning light does not come on.
1.Wire Harness or Connector
2.VSC Circuit
3.Combination Meter Assy±
05±752 ±
Indicator Lights:
SymptomSuspect AreaSee page
Shift indicator light do not come on.
1. Wire Harness or Connector
2. ECM
3. Neutral Start Switch Circuit
4. Combination Meter Assy±
±
±
±
Turn indicator light does not come on.
1. Wire Harness or Connector
2. Turn Signal and Hazard Warning System
3. Combination Meter Assy±
65±9 ±
Glow indicator light does not come on.
1. Wire Harness or Connector
2. ECM
3. Combination Meter Assy±
±
±
TRC off indicator light does not come on.
1. Wire Harness or Connector
2. VSC Circuit
3. Combination Meter Assy±
05±752 ±